Method of fabricating one-time programmable read only memory

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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C438S278000, C438S649000

Reexamination Certificate

active

06184089

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor fabricating method. More particularly, the present invention relates to a method of fabricating a read only memory.
2. Description of the Related Art
As the function of a microprocessor becomes more powerful and the amount of computation being processed by software programs increases, required memory capacity increases correspondingly. Therefore, fabricating high-capacity and low-cost memories is an important subject for the semiconductor manufacturers. The memories are simply classified into two types, which are read only memory (ROM) and random access memory (RAM) according to the read/write functions. A ROM can only perform reading functions. A RAM can further perform reading the writing functions. According to the methods for data storage, ROMs can be further classified into, for example mask ROMs, programmable ROMs (PROM), erasable programmable ROMs (EPROM), electrically erasable programmable ROMs (EEPROM), etc. According to the data processing function, RAMs can be classified into static RAMs (SRAM) and dynamic RAMs (DRAM).
ROMs are widely used in mini-computers, microprocessor systems, and other digital devices for storing system information and the terminate and stay resident (TSR) programmers such as BIOS. Since the fabrication of a ROM is very complicated, and includes numerous time-consuming processes and preparations for materials, the manufacturers normally code the needed programs and information from customers into memories during the fabrication process.
Since the rest of the structures, with the exception of the information stored during the programming process, are the same for most ROMs, partially finished ROMs are usually stocked at the stage before the programming process. After a specific program is given by customers, the required photomask is formed in order to store the program codes into the partially finished ROMs. In this manner, the whole fabrication process of the ROM can be quickly finished. The foregoing method, which is also known as a post-programming mask-type ROM method, is frequently used in industry.
A channel transistor is normally used as a memory cell in a ROM. Within the programming process, dopants are selectively implanted into certain channels to modify the threshold voltage in order to control the on/off state of a memory cell. A ROM includes a polysilicon word line WL bridging over a bit line BL, and a channel of a memory cell between bit lines BL and under the word line WL. In the ROM, the stored binary data, 0 or 1, is dependent on whether or not the channel has ions implanted.
FIGS. 1
to
3
schematically illustrate the representation of the conventional method for fabricating a PROM, wherein
FIG. 1
is a schematic, top-view layout showing a conventional PROM,
FIG. 2
is a schematic, cross-sectional view of
FIG. 1
taken along line I—I, and
FIG. 3
is a schematic, cross-sectional view of
FIG. 1
taken along line II—II.
Referring to
FIGS. 1
,
2
, and
3
, a pad oxide layer (not shown) is formed on a substrate
10
by thermal oxidation. A field oxide layer
14
is formed in the substrate
10
by local oxidation for defining the active areas on the substrate. A wet etching is performed to remove the pad oxide layer. An oxide layer
12
is formed next to the field oxide layer
14
by thermal oxidation. A first polysilicon layer is formed on the oxide layer
12
by low-pressure chemical vapor deposition. A photolithographic and etching process is performed on the first polysilicon layer to form a first polysilicon layer
16
.
An inter-poly dielectric layer (not shown) is formed on the first polysilicon layer
16
by low-pressure chemical vapor deposition. Then, a second polysilicon layer (not shown) is formed on the inter-poly dielectric layer by low-pressure chemical vapor deposition. A photolithographic and etching process is performed to pattern the second polysilicon layer and the inter-poly dielectric layer. A second polysilicon layer
20
and an inter-poly dielectric layer
18
are formed.
A photolithographic and etching process is performed with the second polysilicon layer
20
as a mask. The polysilicon layer
16
is patterned. The second polysilicon layer
20
again as a mask to implant ion with a high concentration. An implanted region
22
is formed in the substrate
10
. A dielectric layer
24
is formed over the substrate
10
by low-pressure chemical vapor deposition. A contact opening
26
is formed in the dielectric layer
24
by a photolithographic and etching process. A metallic layer
28
is formed to fill the contact opening
26
and electrically couple with the implanted region
22
. The metallic layer
28
is sued as a bit line. Some follow-up steps are performed to complete a PROM.
In the conventional method described above, it is difficult to fabricate a PROM with a further reduction in size because the reduction of the contact opening is limited. Moreover, the existence of the field oxide layer affects the size reduction of a PROM and surface planarization. Because the surface varies in different regions, it is difficult to obtain etching uniformity in the dry etching step, which causes difficulty in determining the etching time. In addition, the contact opening
26
is filled with metallic layer
28
for forming a bit line. Thus, reflection interference of a metallic layer
28
cannot be avoided.
Another conventional method thus is provided to reduce the size of a PROM, which comprises forming buried bit line under the field oxide layer. But difficulty is still encountered with the existence of a field oxide layer in this method. Thus, the size reduction is limited and the planarization is still poor. Moreover, the field oxide layer lies over a buried bit line, which makes a self-aligned process for forming a bit line difficult to perform.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a method of fabricating a one-time programmable read only memory (OTP-ROM) with reduced size. In accordance with the method of the present invention, a stacked structure is formed on a substrate. The stacked structure comprises a first oxide layer, a first polysilicon layer, and a second oxide layer formed in sequence on the substrate. The substrate beside the stacked structure is exposed by the stacked structure. An implanted region is formed in the exposed substrate beside the stacked structure. A spacer is formed on a sidewall of the stacked structure. A silicide layer is formed on the implanted region. A silicon nitride layer is formed to cover the second oxide layer, the spacer, and the silicide layer. A second polysilicon layer is formed to cover the silicon nitride layer. The second polysilicon layer is patterned to form a control gate. The first polysilicon layer is further patterned to form a floating gate.
This and other objects and advantages of the present invention will no doubt become obvious to those of ordinary skill in the art after having read the following detailed description of the preferred embodiments that are illustrated in the various figures.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the invention as claimed.


REFERENCES:
patent: 5702965 (1997-12-01), Kim
patent: 5705416 (1998-01-01), Kim et al.
patent: 5879992 (1999-03-01), Hsieh et al.
patent: 5970371 (1999-10-01), Hsieh et al.

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