Ferroelectric field effect transistors for nonvolatile...

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S213000, C257S288000

Reexamination Certificate

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06236076

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to ferroelectric field effect transistors, and more particularly to ferroelectric memories utilizing such transistors and methods of fabricating such transistors and memories.
2. Statement of the Problem
It has been known since at least the 1950's that if a practical ferroelectric memory could be made, it would provide a fast, dense, non-volatile memory that could be operated at relatively low voltages. See Orlando Auciello et al., “The Physics of Ferroelectric Memories”,
Physics Today,
July 1998, pp. 22-27. The principal type of ferroelectric memory being explored today is the non-volatile ferroelectric random access memory or NVFRAM. Ibid. A disadvantage of the NVFRAM is that, in the process of reading it, the information it holds is destroyed and, therefore, the read function must be followed by a rewrite function. Destructive reading followed by rewriting generally requires operating a memory with two transistors and two capacitors (“2T-2C”), which reduces overall circuit density and efficiency, as well as increased manufacturing costs.
It has been postulated for at least 40 years, however, that it may be possible to design a nonvolatile, nondestructive read-out (“NDRO”) memory in which the memory element is a single ferroelectric field effect transistor (“FET”), thereby reducing at least some of the complexity of conventional 2T-2C operation. See Shu-Yau Wu, “A New Ferroelectric Memory Device, Metal-Ferroelectric-Semiconductor Transistor”, in IEEE
Transactions On Electron Devices,
pp. 499-504, August 1974; S. Y. Wu, “Memory Retention and Switching Behavior Of Metal-Ferroelectric-Semiconductor Transistors”, in
Ferroelectrics, Vol.
11, pp. 379-383, 1976; and J. R. Scott, C. A. Paz de Araujo, and L. D. McMillan, “Integrated Ferroelectrics”, in
Condensed Matter News,
Vol. 1, No. 3, pp. 15-20, 1992. Because the ferroelectric memory effect measured in the early devices of Wu was only a temporary, single state effect rather than a long lived two state effect, it is now believed that this effect was charge injection effect rather than an effect due to ferroelectric switching.
A structure well-known in the art is the so-called metal-ferroelectric-semiconductor FET (“MFS-FET”), in which a ferroelectric oxide is formed on the semiconductor substrate, and the metal gate electrode is located on the ferroelectric oxide. When a ferroelectric thin film, such as PZT, is formed directly on a semiconductor substrate, such as silicon, high leakage current, low retention times and fatigue are common problems. It is commonly believed in the art that some of this is a result of a poor interface between ferroelectric oxides and silicon. The poor interface may be a result of incompatibility of crystalline ferroelectric oxides with the crystal lattices and thermal coefficients of silicon.
Also, when a thin film of ferroelectric oxide is in direct electrical connection with the gate oxide layer of the transistor gate, it is difficult to apply sufficient voltage to the ferroelectric thin film to switch its polarization. A ferroelectric thin film and a gate oxide may be viewed as two capacitors in series. The dielectric constant of the ferroelectric thin film (usually 100-1000) is much higher than the dielectric constant of typical gate oxides (usually about 3-5). As a result, most of the voltage drop occurs across the low dielectric constant material, and an extra high operational voltage is required to switch the polarization of the ferroelectric thin film. This can lead to electrical breakdown of the gate oxide and other materials in the circuit. Further, a high operational voltage in excess of 3-5 volts would render the device incompatible with conventional integrated circuit art.
To reduce interface problems, structures have been designed in which an insulating oxide layer, such as CeO
2
or Y
2
O
3
, is sputter-deposited on the semiconductor substrate before depositing the ferroelectric layer and gate. Such a structure is referred to in the art as a metal-ferroelectric-insulator-semiconductor FET (“MFIS-FET”). Recently, a MFIS-FET device has been reported that appears to show true ferroelectric memory behavior. See Tadahiko Hirai et al., “Formation of Metal/Ferroelectric/Insulator/Semiconductor Structure With A CeO
2
Buffer Layer”, in Japan
Journal of Applied Physics,
Vol. 33, Part I, No. 9B, pp. 5219-5222, September 1994; Tadahiko Hirai et al., “Characterization of Metal/Ferroelectric/Insulator/Semiconductor Structure With A CeO
2
Buffer Layer”, in
Japan Journal of Applied Physics,
Vol. 34, Part I, No. 8A, pp. 4163-4166, August 1995; Yong Tae Kim et al., “Memory Window of Pt/SrBi
2
Ta
2
O
9
/CeO
2
/SiO
2
/Si Structure For Metal Ferroelectric Insulator Semiconductor Field Effect Transistor”,
Applied Physics Letters,
Vol. 71 No. 24, 15 December 1997, pp. 3507-3509; and U.S. Pat. No. 5,744,374 issued Apr. 28, 1998 to Jong Moon. It is believed that an insulator layer located on the silicon substrate between the substrate and the ferroelectric thin film avoids the problems caused by a ferroelectric-semiconductor interface.
Although the use of an insulating layer addresses the interface problems in MFIS-FETs and other structurally related memories, the problem of insufficient voltage for switching the polarization in the ferroelectric material persists. A related problem is that polarization charging of many conventional ferroelectric materials is insufficient for reliable memory operation. Polarization charging of a ferroelectric material is necessary for proper functioning of the ferroelectric in storing a binary bit of information. Polarization charging can be expressed as the threshold voltage shift, or “memory window”, &Dgr;V, calculated by measuring the maximum voltage difference between the backward and forward sweeps during a standard capacitance-voltage measurement of a ferroelectric capacitor. The memory windows measured in ferroelectric FET devices of the prior art are commonly less than one volt, which makes the memory device subject to undesired polarization switching and unreliable information storage.
SOLUTION
The invention solves the problems described above by providing a novel ferroelectric nondestructive read-out (“NDRO”) memory device, and a method of making such memory device.
The device of the invention is a ferroelectric FET having a thin film of a ferroelectric functional gradient material (“FGM”), or functionally graded material. In one basic embodiment of the invention, a FGM thin film contains a ferroelectric compound and a dielectric compound, wherein the dielectric compound has a dielectric constant less than the dielectric constant of the ferroelectric compound. The ferroelectric FGM thin film is characterized by a molar concentration gradient of the ferroelectric compound between regions of the FGM thin film. The concentration gradient may be gradual or it may be stepwise. Typically, there is also a concentration gradient of the dielectric compound in the ferroelectric FGM thin film, usually in a sense opposite to the direction of the gradient of the ferroelectric compound. As a result of the functional gradient, the overall dielectric constant of the ferroelectric FGM thin film is lower than if no dielectric compound were present. Therefore, the available voltage drop across the ferroelectric FGM thin film available for switching its polarization is correspondingly greater. At the same time, however, the ferroelectric properties of the ferroelectric FGM thin film remain. Thus, in this first basic embodiment, the ferroelectric FET containing the ferroelectric FGM thin film functions well as a ferroelectric nonvolatile NDRO memory.
In the first basic embodiment, when the concentration of the dielectric compound is high near the interface of the ferroelectric FGM thin film with the semiconductor substrate of the ferroelectric FET, then the dielectric compound also functions as an interface insulator material, reducing the interface problems arising when some ferroelectric c

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