Isolation collar nitride liner for DRAM process improvement

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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C438S243000, C438S244000, C438S245000, C438S246000, C438S247000, C438S249000, C438S386000, C438S387000, C438S388000, C438S389000, C438S390000, C438S391000, C438S392000

Reexamination Certificate

active

06207494

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates generally to a trench capacitor and in particular, to an improved trench cell capacitor with an isolation collar that includes a nitride liner.
BACKGROUND OF THE INVENTION
Buried plated cell architecture for modern DRAMs (64 Mbit and higher) is one of the most promising concepts for improvements in memory technology. As is widely known, a DRAM cell is formed from a transistor and a capacitor. In a buried plate cell, a buried layer of a doped semiconductor material is formed in a substrate beneath the top source of the DRAM. This buried layer substantially forms one of the capacitor plates of the memory cell. The second capacitor plate is formed within a trench cell adjacent to the buried layer. The trench cell is filled with a doped semiconductor such as polysilicon which forms the second plate of the capacitor. The trench fill material is electrically isolated from the buried layer by means of a dielectric layer surrounding the trench.
An example of a prior art DRAM cell with a buried plate trench cell architecture is shown in
FIG. 1. A
p channel field effect transistor
15
includes an n+ drainwell
11
, n+ source well
12
and p− channel region
13
, which has gate
14
disposed thereon. Buried layer
16
, here shown doped n+, is disposed within a p− doped substrate
17
beneath the active regions of transistor
15
. A trench
31
filled with n+ doped polysilicon
54
,
56
penetrates the buried layer
16
. A thin dielectric layer
19
, typically an oxide layer, surrounds the trench
31
in order to electrically isolate the trench-fill n+ material from the buried layer region
16
. In this manner, a trench capacitor
27
is formed in which the n+ polysilicon within trench
31
forms one plate of capacitor
27
. Note that buried region
16
has a portion adjacent to the trench region
31
. Channel region
13
also has a portion which is adjacent to trench region
31
. These adjacent portions of buried region
16
and channel region
13
form the other plate of trench capacitor
27
. Dielectric layer
19
thus separates the two plates of trench capacitor
27
. The drain well
11
is electrically connected to the trench cell
31
via trench electrode
41
. Logic level voltages are thus transferred from the transistor
15
to the trench capacitor
27
which stores the voltage data.
From the structure of
FIG. 1
, one can ascertain that a vertical parasitic transistor
18
is created between the buried layer
16
and the drain well
11
. N+ buried layer
16
acts as the source, p− region
13
acts like the channel region, and n+ well
11
acts as the drain of the parasitic transistor
18
. Doped polysilicon
56
acts as the gate, and isolation collar
51
acts as the insulator between the gate and the channel of parasitic transistor
18
. The parasitic device
18
must be kept turned off when the trench electrode
41
is at a high logic level voltage. This is accomplished by conveniently forming the isolation collar
51
as a thick oxide or the like, and having it extend down the trench
31
to substantially isolate the adjoining portion of channel region
13
from the doped polysilicon
56
.
In a typical trench cell process, the trench
31
is first filled with doped semiconductor material
54
up until a predetermined level near the bottom of the isolation collar
51
. This level is indicated by the cross-sectional depth line
29
in FIG.
1
. After the first fill, the isolation collar
51
is formed, which may be a thick oxide layer such as tetra-ethyl-ortho-silicate (TEOS). The trench
31
is then filled with another “plug”
56
of the same doped semiconductor material from line
29
to the top surface. Thus, in order to incorporate the benefits of a thick isolation collar, two “plugs” of n+ polysilicon or similar material are needed to fill the trench
31
.
Other examples of prior art DRAM trench cells which have isolation collars are described in U.S. Pat. No. 4,794,434 entitled “Trench Cell for a DRAM”, issued on Dec. 27, 1985 to P. Pefley III. This patent discloses trench cells filled with either n+ or p+ polysilicon and describes a technique for raising the potential of the buried layer in order to reduce the maximum voltage which will be developed across the insulating layer.
The oxide isolation collar technique, while affording a number of advantages, suffers from several drawbacks in the course of subsequent processing. One problem is that subsequent high temperature steps will diffuse oxygen through top layers and eventually through the collar. This will lead to trench sidewall silicon oxidation and to poly oxidation, i.e., “trench poly-fill”. The oxygen diffusion results in volume expansion which in turn can lead to the introduction of stacking faults and dislocations through stress generation.
Another problem is that contaminants outdiffusing from a TEOS collar may contribute to interface problems between the two semiconductor fill layers within the trench. This can lead to severe contact problems of the trench electrode. An additional problem is that outdiffusion of dopants from the highly doped trench polysilicon fill through the collar is possible in the case of disrupted or otherwise damaged collars.
Accordingly, it is an object of the present invention to provide an improved trench cell capacitor for a DRAM which overcomes the problems of the prior art.
It is a further object of the instant invention to provide an improved isolation collar of a DRAM trench cell capacitor which has a nitride liner for avoiding the problems associated with prior art isolation collars.
It is yet another advantage of the present invention to provide improved processes for forming an isolation collar in a DRAM trench cell.
These and other objects and advantages of the instant invention will become apparent to those of ordinary skill in the art having reference to the following detailed description of an exemplary embodiment thereof.
SUMMARY OF THE INVENTION
The instant invention is an improved trench cell capacitor within a semiconductor body, suitable for use in a 64 KB DRAM memory cell or in other similar memory cells. The improved trench cell capacitor includes a trench cell with doped semiconductor material disposed therein, an oxide isolation collar of a predetermined thickness surrounding the doped semiconductor material, and a nitride layer disposed between the oxide isolation collar and the doped semiconductor material. The nitride layer has a thickness less than the predetermined thickness of the isolation collar.
The inclusion of the nitride layer between the isolation collar and the doped material solves a number of processing problems associated with prior art trench cell capacitors having isolation collars.
Optionally, the improved trench cell capacitor may have a second oxide layer disposed between the nitride layer and the doped semiconductor material.
The trench cell of the capacitor may have a first region and a second region, with the isolation collar and the nitride layer being situated within the first region, and the doped semiconductor material being disposed in both of the first and second regions. A dielectric insulating layer having a thickness less than the predetermined thickness of the isolation collar surrounds the doped semiconductor material within the second region and also forms a bottom of the trench cell. The trench capacitor preferably has a buried layer of doped semiconductor material adjacent to the trench cell to substantially form one plate of the trench capacitor, wherein the doped semiconductor material disposed within the first and second regions of the trench cell forms a second plate of the capacitor, and the dielectric layer separates the plates of the capacitor.
The present invention also teaches a method of fabricating an improved trench cell capacitor within a semiconductor body. The method comprises the steps of: forming a trench within a semiconductor substrate; depositing an oxide layer of a predetermin

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