Plasma treatment and repair processes for reducing sidewall...

Semiconductor device manufacturing: process – Chemical etching – Combined with coating step

Reexamination Certificate

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C257S759000, C257SE21579

Reexamination Certificate

active

07741224

ABSTRACT:
A method of forming an interconnect structure for an integrated circuit, including the steps of providing a substrate and forming a dielectric stack on the substrate including an etch-stop layer, a low-k dielectric layer, and a hardmask layer. The method further includes the steps of patterning a photoresist masking layer on the dielectric stack to define a plurality of feature defining regions and plasma processing the substrate in a plasma-based reactor, The processing step includes etching a plurality of features into the hardmask layer and at least a portion of the low-k dielectric layer and performing a plasma treatment process in situ in the plasma-based reactor, where the plasma treatment process includes flowing at least one hydrocarbon into the reactor and generating a plasma, where a mass flow rate of the hydrocarbon is at least 0.1 sccm. The method also includes forming a metal conductor in the plurality of features.

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patent: 7135402 (2006-11-01), Lin et al.
patent: 2006/0194447 (2006-08-01), Ruan et al.
patent: 2007/0077751 (2007-04-01), Chen et al.
patent: 2007/0224824 (2007-09-01), Chen et al.

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