Method for patterning densely packed metal segments in a...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S671000, C438S712000, C438S720000, C438S942000, C438S945000

Reexamination Certificate

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06919272

ABSTRACT:
A method of patterning a metal layer in a semiconductor die comprises forming a mask on the metal layer to define an open region and a dense region. The method further comprises etching the metal layer at a first etch rate to form a number of metal segments in the open region and etching the metal layer at a second etch rate to form a number of metal segments in the dense region, where the first etch rate is approximately equal to the second etch rate. The method further comprises performing a number of strip/passivate cycles to remove a polymer formed on sidewalls of the metal segments in the dense region. The sidewalls of the metal segments in the dense region undergo substantially no undercutting and residue is removed from the sidewalls of the metal segments in the dense region.

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patent: 5387556 (1995-02-01), Xiaobing et al.
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patent: 5702564 (1997-12-01), Shen
patent: 6017826 (2000-01-01), Zhou et al.
patent: 6214739 (2001-04-01), Huang et al.

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