Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode
Reexamination Certificate
2003-01-08
2004-11-30
Tran, Thien F (Department: 2811)
Active solid-state devices (e.g., transistors, solid-state diode
Field effect device
Having insulated electrode
C257S316000, C257S317000, C257S319000, C257S320000
Reexamination Certificate
active
06825525
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to semiconductor devices including field effect transistors, and, particularly, semiconductor storage devices, and a method of fabricating the same.
2. Description of the Related Art
Demand for the advanced functions of data processors has progressively increased with the evolution of multimedia. Since processes for processing audios and images need to process a large amount of data in a short time, the enhancement of the throughput of a data processor is essential. However, if the data processor has an individual logic chip and an individual memory chip, which are principal components of the data processor, the data path between the logic chip and the memory chip is a bottleneck that obstructs the enhancement of the throughput of the data processor.
A DRAM embedded chip integrally provided with a logic circuit and a DRAM (dynamic random-access memory) on a single chip has been developed to solve the above-noted problem. Techniques relating to such a DRAM embedded chip are mentioned in H. Ishluchi, et al., IEEE International Electron Devices Meeting, pp. 33-36 (1997). In view of the facility in integrating the components, an SRAM (static random-access memory) comprising memory cells of only logic transistors is preferable for use in a DRAM. However, since each memory cell of SRAM consists of six transistors, the memory cell needs a large cell area, and high cost makes it difficult to form an SRAM of a large capacity.
A proposed memory cell has been proposed which is called a gain cell, This structure is capable of operating even if the amount of stored charge of a DRAM cell is reduced. Charges are injected through a write transistor to a storage node and information can be read by virtue of the change of the threshold voltage of a read transistor caused by the stored charge for signal storage. Techniques relating to the present invention include a write transistor formed by polysilicon, mentioned in H. Shichijo, et al.. Conference on Solid State Devices end Materials, pp. 265-268 (1984), a read transistor formed by polysilicon, mentioned in S. Shukuri, at al., IEEE International Electron Devices Meeting, pp. 1006-1008 (1992), and single-electron memories formed by polysilicon, mentioned in K. Yano, et el., IEEE International Electron Devices Meeting, pp. 541-544 (1993) and K. Yano, at al., IEEE International 15 Solid-state Circuits Conferences. Pp. 266-267 (1996). These techniques relate to memory devices that use a single cell for signal storage. Although different from the present invention in the principle of operation and function of the memory cell, those techniques include a general configuration called a TFT configuration having a channel which is thinner than a source and a drain; that is, the bottom of the source/drain region is substantially flush with the thin film channel region.
The reduction of the power consumption of devices, including battery-powered devices such as personal digital assistants, is an important problem. Generally, a semiconductor device consumes most of the power consumed by an apparatus including the semiconductor device, and, hence, the reduction of power consumption of the semiconductor device is required. The current of a transistor in an OFF status is called a leakage current. Since the leakage current is a matter that can affect all the circuit elements on a chip, the current is one of factors of increasing power consumption of a whole semiconductor chip without distinction in case of as to whether the leakage current exists in a logic circuit or a memory circuit. Therefore, the reduction of power consumption of the semiconductor device is required. The inventors have found out that a TFT structure which includes a polycrystalline silicon base having a thin channel region causes a leakage current in the range of 1018. However, In case of a FET structure in which the thickness of a channel region is thinner than the thickness of a source and/or drain region, the base height of a source and/or drain region is almost the same as the height of a channel thin film region. A gate insulator layer of this structure is deposited by CVD. Therefore, a step between a top surface of a source and/or a drain region and a top surface of a channel region causes a concentration of an electrical field at a top portion of the step. Therefore, a margin of dielectric strength is reduced when a gate insulation layer is thinner. Some parts of a gate insulating film are thick at the lower portion of the above-said step, and, hence, the performance of the transistor deteriorates and it is possible that the short channel effect can become remarkable.
Accordingly, it is an object of the present invention to provide a low-leakage, high-performance semiconductor device.
Another object of the present invention is to provide a semiconductor device that operates at a low power consumption.
As mentioned above, techniques of integrating a logic circuit and a DRAM have been developed and DRAM embedded devices have been marketed. However, there is a problem in the compatibility of logic circuit fabricating processes and DRAM fabricating processes.
First, when the logic fabricating processes and the DRAM fabricating processes have only a few processes in common, many masks and steps are necessary, which increases manufacturing cost. A capacitor forming process, which is the most complicated process among those of fabricating the DRAM, cannot be used for forming the component of the logic circuit. Fast operation is an important capability of the logic circuit, and, hence, the diffusion layer of the MOS transistor of the logic circuit is silicided to reduce the resistance. However, if the diffused layer of the path transistor of the memory cell of the DRAM is silicided, leakage current increases and data retention time decreases greatly. Therefore, a region for the DRAM must be covered during a process for siliciding the diffusion layer of the logic circuit when forming MOS transistors for the circuit, which requires complicated processes.
Secondly, a high-temperature process for forming capacitors of a DRAM entails a problem. Since a DRAM must keep a high S/N ratio, a DRAM must achieve a large storage charge even in the face of continued cell size miniaturization. Therefore, a dielectric film having a high dielectric constant must be employed to keep the capacity in an smaller area. The use of a conventional three-dimensional structure is costly, and, hence, is infeasible, and a dielectric film having a high dielectric constant is indispensable even if a three-dimensional structure is used. A high-temperature process is necessary for forming a dielectric film having a high dielectric constant. For example, when forming a Ta
2
Os film (tantalum pentoxide film), a high-temperature process is necessary that uses heat on the order of 750° C.
The pn junction of a MOS transistor of the logic is formed in a very shallow diffusion layer for miniaturization. An impurity is diffused out in the diffusion layer by a heat treatment, the characteristic of the MOS transistor is deteriorated, and the MOS transistor malfunctions due to punch through. A silicide, such as cobalt silicide, tends to aggregate when heated at a high temperature. When a trench capacitor structure is employed, in which a capacitor is formed in a trench formed in a substrate, capacitors can be formed before forming the MOS transistors of the logic. However, the trench must be very deep and the aspect ratio increases inevitably when the structure is produced by finer pattern.
The problem in keeping stored charge is not only with the embedded chip but also with DRAMs. There is the possibility that a new dielectric material having a high dielectric constant must be developed every time the generation advances after the generation of 1 Gb RAMs with a design rule in the range of 0.18 to 0.14 &mgr;m. Thus, a semiconductor memory capable of stably operating even if stored charge is reduced, and capable of being formed in a high level of integ
Ishii Tomoyuki
Yano Kazuo
Antonelli Terry Stout & Kraus LLP
Tran Thien F
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