Air conditioning apparatus and control method thereof

Refrigeration – Automatic control – Diverse – cascade or compound refrigeration-producing system

Reexamination Certificate

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Details

C062S510000

Reexamination Certificate

active

06722143

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to an air conditioning apparatus and control method thereof, in which two-stage variable-capacity compressors are connected in parallel with each other.
2. Description of the Related Art
Generally, a single air conditioning apparatus in which one indoor unit is connected to one outdoor unit does not have a large indoor air conditioning load (required capacity), so a fixed-capacity compressor is installed in the outdoor unit.
On the contrary, a multi-unit air conditioning apparatus in which a plurality of indoor units are connected to one outdoor unit is designed such that each of the indoor units independently copes with an air conditioning load of a corresponding indoor space. In such a multi-unit air conditioning apparatus, since air conditioning loads of respect indoor units are different and vary at any time, a variable-capacity compressor is installed in an outdoor unit, and a flow of refrigerant is controlled by ascertaining loads and operating states using communication between each the of indoor units and the outdoor unit. Further, the variable-capacity compressor is controlled by a microcomputer of the outdoor unit. The outdoor unit microcomputer checks the air conditioning requirements with respect to a corresponding indoor space, a temperature condition of the corresponding indoor space, etc. based on information received from each of the indoor units, and controls a capacity of the compressor according to the checked information.
However, since a conventional multi-unit air conditioning apparatus employs a construction in which a plurality of indoor units are connected to one outdoor unit, a compressor installed in the outdoor unit must be designed to endure a maximum indoor air conditioning load. Further, in order for a compressor to endure the maximum indoor air conditioning load, significant difficulty arises in the production of the compressor. That is, a plurality of performance tests must be carried out so as to increase the capacity of the compressor.
A high-capacity compressor produced by the above process is problematic in that the high-capacity compressor is very expensive, relative to a conventional compressor.
In the prior art, a manner in which a variable-capacity compressor and a fixed-capacity compressor are mixed to cope with indoor air conditioning loads is used in consideration of the above problem.
As shown in
FIG. 1
, a compressor
10
, which operates at a capacity varied according to a frequency of an inverter circuit, and a fixed-capacity compressor
20
, which operates at a constant capacity, are connected in parallel with each other. Further, an outdoor unit microcomputer (not shown) controls capacities of the variable-capacity compressor
10
and the fixed-capacity compressor
20
according to indoor air conditioning loads (required capacities) received from respective indoor units. Referring to
FIG. 2
, if the indoor air conditioning loads are 0% to 50%, the outdoor unit microcomputer controls the capacity of the variable-capacity compressor
10
. In this case, the microcomputer controls the capacity of the variable-capacity compressor
10
by varying a frequency outputted to the variable-capacity compressor
10
from an inverter circuit within a predetermined range R
1
according to the indoor air conditioning loads (required capacities) received from the respect indoor units. Further, if the indoor air conditioning loads are 50% to 100%, the outdoor unit microcomputer controls the capacities of the variable-capacity compressor
10
and fixed-capacity compressor
20
. In this case, the microcomputer copes with an insufficient capacity by controlling the capacity of the inverter-type variable-capacity compressor
10
operated according to a frequency of the inverter circuit within a predetermined range R
2
after activating the fixed capacity compressor
20
.
However, if the conventional air conditioning apparatus is used for facilities such as large buildings, a capacity, which must be provided by a variable-capacity compressor, inevitably becomes large. Further, to produce such a high-capacity compressor as an independent device is difficult and expensive, even though an independent device can be produced, thus causing an economic burden by increasing a price of the compressor.
Therefore, in the multi-unit air conditioning apparatus, a method is required of effectively coping with a large-scale indoor air conditioning load (required capacity). Further, a method of accommodating requirements for the large-scale air conditioning capacity while using a conventional compressor is seriously required.
SUMMARY OF THE INVENTION
Accordingly, an air conditioning apparatus and control method thereof is provided, in which two-stage variable-capacity compressors are connected in parallel with each other to cope with indoor air conditioning loads, thus realizing the compressors at a low price.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
In order to accomplish the above and other aspects, an air conditioning apparatus is provided, comprising a first compressor controlled to operate at one of a first minimum capacity and a first maximum capacity; a second compressor connected in parallel with the first compressor and controlled to operate at one of a second minimum capacity and a second maximum capacity; and a control unit controlling the capacities of the first and second compressors such that a total capacity of the first and second compressors is controlled in multiple stages according to indoor air conditioning loads.
Further, an air conditioning apparatus, comprising a plurality of indoor units; and an outdoor unit connected to the plurality of indoor units is provided, comprising a first compressor controlled to operate at one of a first minimum capacity and a first maximum capacity, a second compressor connected in parallel with the first compressor and controlled to operate at one of a second minimum capacity and a second maximum capacity, and an outdoor control unit controlling the capacities of the first and second compressors such that a total capacity of the first and second compressors is controlled in multiple stages according to indoor air conditioning loads required by the indoor units.
Further, a method of controlling an air conditioning apparatus, the air conditioning apparatus is provided having a plurality of indoor units connected to an outdoor unit comprising a first compressor operating at one of a first minimum capacity and a first maximum capacity, and a second compressor for operating at one of a second minimum capacity and a second maximum capacity, comprising calculating an air conditioning capacity required by corresponding indoor units; and controlling the capacities of the first and second compressors such that a total capacity of the first and second compressors is controlled in multiple stages according to the calculated required air conditioning capacity, wherein the first maximum capacity of the first compressor is equal to the second minimum capacity of the second compressor, and the second maximum capacity of the second compressor is two times greater than the second minimum capacity of the second compressor.
The air conditioning apparatus uses a pair of two-stage variable-capacity compressors connected in parallel with each other, wherein each of the two-stage variable-capacity compressors operates at two different capacities. One of the compressors operates at a first minimum capacity and a first maximum capacity, and the other operates at a second minimum capacity and a second maximum capacity. In this case, the first maximum capacity is equal to the second minimum capacity and corresponds to a half of the second maximum capacity.


REFERENCES:
patent: 4383802 (1983-05-01), Gianni et al.
patent: 4628700 (1986-12-01), Alsenz
patent: 4870831 (1989-10-01), Ki

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