Multi-layer Pt electrode for DRAM and FRAM with high K...

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S295000, C257S296000, C257S303000, C257S304000, C257S310000, C257S311000, C257S906000, C257S908000

Reexamination Certificate

active

06794705

ABSTRACT:

TECHNICAL FIELD
The present invention relates generally to the fabrication of integrated circuits (IC's), and more particularly to the fabrication of memory IC's.
BACKGROUND OF THE INVENTION
Semiconductor devices are used in a variety of electronic applications, such as personal computers and cellular phones, for example. One such semiconductor product widely used in electronic systems for storing data is a semiconductor memory, and one common type of semiconductor is a dynamic random access memory (DRAM). A DRAM typically includes millions or billions of individual DRAM cells, with each cell storing one bit of data. A DRAM memory cell typically includes an access field effect transistor (FET) and a storage capacitor. The access FET allows the transfer of data charges to and from the storage capacitor during reading and writing operations. In addition, the data charges on the storage capacitor are periodically refreshed during a refresh operation.
Another memory semiconductor device is called a ferroelectric random access memory (FRAM). An FRAM typically has a similar structure to a DRAM but is comprised of materials such that the storage capacitor does not need to be refreshed continuously as in a DRAM. Common applications for FRAM's include cellular phones and digital cameras, for example.
The semiconductor industry in general is being driven to decrease the size of semiconductor devices located on integrated circuits. Miniaturization is generally needed to accommodate the increasing density of circuits necessary for today's semiconductor products. A challenge in producing memory devices such as DRAM's and FRAM's is maintaining the minimum amount of charge that must be stored in a storage capacitor to obtain reliable operation of the memory device. One way to increase the capacitance density of memory devices is to use higher permittivity capacitance dielectric materials such as barium-strontium titanate (Ba,Sr)TiO
3
(BSTO).
Shown in
FIG. 1
is a cross-sectional view of a prior art DRAM stacked capacitor structure, with a storage capacitor
18
above a bit line contact
16
and connecting to underlying devices through polysilicon plugs
17
. The capacitor structure
18
is built upon a substrate
12
which typically comprises polysilicon and may also include underlying semiconductor layers and structures. Word line
14
and bit line
16
provide an address array to enable the programming or charging, or reading of the capacitor
18
during use. Cell plate
28
overlies the high dielectric constant (k) material
26
which may comprise BSTO, for example. Bottom electrode
24
comprises platinum (Pt) overlying a conductive barrier layer
22
. Pt is typically used because of its superior work function. The barrier layer
22
comprises a conductive material and is used to separate the electrode
24
from the plug material
20
to prevent electrode-plug interdiffusion and reaction. Barrier layer
22
also protects the plug
17
against oxygen exposure during the deposition of the BSTO dielectric
26
, which typically occurs in a high temperature oxygen environment at temperatures in the range of 450 to 700° C. The high dielectric constant material
26
conformally coats the bottom electrode
24
, and the counter-electrode forms a plate
28
that is common to an array of a plurality of capacitors
18
.
A problem with the stacked capacitor structure
18
using a high dielectric constant material
26
shown in
FIG. 1
is that upon deposition of the high dielectric constant material
26
, oxygen diffuses through the platinum of electrode
24
to barrier layer
22
, forming an oxide layer
30
between bottom electrode
24
and conductive barrier layer
22
. Oxide layer
30
comprises an interfacial low dielectric layer between electrode
24
and barrier layer
22
and is typically about 15 nm thick.
The formation of oxide layer
30
is problematic because the bottom electrode is required to be conductive. Oxide
30
typically comprises a non-conductive oxide such as such as TaSiN
x
O
y
, creating an open in the bottom electrode
24
, or increasing the resistance of the bottom electrode
24
. A similar oxide barrier layer may also form between Pt
24
and plug
17
during BSTO deposition if no barrier layer
22
is used.
What is needed in the art is a memory cell bottom electrode design and method of fabrication thereof that prevents the formation of a non-conductive oxide
30
within the bottom electrode.
In Japanese Patent No. 10-242078 entitled “Multi-Layer Electrode Using Conductive Oxide,” issued to Sharp Corporation and published on Sep. 11, 1998, a multi-layer electrode is proposed, in which a conductive barrier layer
122
is formed, and a layer of Iridium (Ir)
132
is deposited over barrier layer
122
, as shown in
FIG. 2. A
relatively thick layer of Iridium oxide (IrO
2
)
134
is deposited over the Ir layer
132
, as shown in FIG.
2
. Pt electrode material
124
is deposited over the IrO
2
layer
134
.
While the Ir layer
132
and IrO
2
layer
134
are conductive and inhibit oxygen diffusion to the poly silicon underneath the barrier liner
122
, the structure shown in
FIG. 2
is disadvantageous because the excessive thicknesses of the Ir layer
132
and IrO
2
layer
134
do not permit the use of the same etchant gas as used to process the Pt material
124
, for example. Therefore, several different etchant gases are required to pattern the electrode, requiring increased labor, time, and an increase in the number and variety of processing chemicals.
SUMMARY OF THE INVENTION
The present invention achieves technical advantages as a multi-layer platinum electrode for use in memory devices having high dielectric constant materials. A multi-layer electrode stack having a thin conductive oxide layer to control the electrode texture prevents oxygen diffusion through the electrode. The thin conductive oxide layer is etchable with the same gases used to etch the conductive electrode materials.
Disclosed is a multi-layer electrode for an integrated circuit, including a conductive barrier layer, a first conductive liner deposited over the conductive barrier layer, a second conductive liner deposited over the first conductive liner, and a conductive layer deposited over the second conductive liner, where the conductive layer and the first conductive liner comprise the same material.
Also disclosed is a multi-layer electrode for an integrated circuit, comprising a conductive barrier layer, a first conductive liner deposited over the conductive barrier layer, a second conductive liner comprising a conductive oxide deposited over the first conductive liner, and a conductive layer deposited over the second conductive liner.
Further disclosed is a method of fabricating an electrode of an integrated circuit, comprising depositing a conductive barrier layer over a substrate, depositing a first conductive liner over the conductive barrier layer, depositing a second conductive liner over the first conductive liner, and depositing a conductive layer over the second conductive liner, where the conductive layer and the first conductive liner comprise the same material.
Advantages of the invention include prohibiting oxygen diffusion through the multi-layer electrode to the barrier layer interface, preventing the formation of an oxide layer which can cause an open and increase the resistance of the electrode. Material variation is reduced during electrode patterning, for example, the same etchant gas may be used to pattern the conductive layer of the electrode and the first and second conductive liners. The method and structure described herein may be used and applied to a variety of memory integrated circuits, such as DRAM's and FRAM's. The columnar grain growth of Pt is stopped by the insertion of the conductive oxide layer between two Pt layers in accordance with the present invention.


REFERENCES:
patent: 3699409 (1972-10-01), Feuersanger et al.
patent: 5005102 (1991-04-01), Larson
patent: 5122923 (1992-06-01), Matsubara et al.
patent: 5189503

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