Integration of fully depleted and partially depleted field...

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – On insulating substrate or layer

Reexamination Certificate

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Details

C438S527000, C438S165000, C438S766000

Reexamination Certificate

active

06664146

ABSTRACT:

TECHNICAL FIELD
The present invention relates generally to fabrication of field effect transistors having scaled-down dimensions, and more particularly, to fabrication of both fully depleted and partially depleted field effect transistors on a semiconductor substrate in SOI (semiconductor on insulator) technology.
BACKGROUND OF THE INVENTION
Referring to
FIG. 1
, a common component of a monolithic IC is a MOSFET (Metal Oxide Semiconductor Field Effect Transistor)
100
which is fabricated within a semiconductor substrate
102
. The scaled down MOSFET
100
having submicron or nanometer dimensions includes a drain extension junction
104
and a source extension junction
106
formed within an active device area
126
of the semiconductor substrate
102
. The drain extension junction
104
and the source extension junction
106
are shallow junctions to minimize short-channel effects in the MOSFET
100
having submicron or nanometer dimensions, as known to one of ordinary skill in the art of integrated circuit fabrication.
The MOSFET
100
further includes a drain contact junction
108
with a drain silicide
110
for providing contact to the drain of the MOSFET
100
and includes a source contact junction
112
with a source silicide
114
for providing contact to the source of the MOSFET
100
. The drain contact junction
108
and the source contact junction
112
are fabricated as deeper junctions such that a relatively large size of the drain silicide
110
and the source silicide
114
respectively may be fabricated therein to provide low resistance contact to the drain and the source respectively of the MOSFET
100
.
The MOSFET
100
further includes a gate dielectric
116
and a gate electrode
118
which may be comprised of polysilicon. A gate silicide
120
is formed on the polysilicon gate electrode
118
for providing contact to the gate of the MOSFET
100
. The MOSFET
100
is electrically isolated from other integrated circuit devices within the semiconductor substrate
102
by shallow trench isolation structures
121
. The shallow trench isolation structures
121
define the active device area
126
, within the semiconductor substrate
102
, where a MOSFET is fabricated therein.
The MOSFET
100
also includes spacers
122
disposed on the sidewalls of the gate electrode
118
and the gate dielectric
116
. When the spacers
122
are comprised of silicon nitride (Si
3
N
4
), then a spacer liner oxide
124
is deposited as a buffer layer between the spacers
122
and the sidewalls of the gate electrode
118
and the gate dielectric
116
.
A long-recognized important objective in the constant advancement of monolithic IC (Integrated Circuit) technology is the scaling-down of IC dimensions. Such scaling-down of IC dimensions reduces area capacitance and is critical to obtaining higher speed performance of integrated circuits. Moreover, reducing the area of an IC die leads to higher yield in IC fabrication. Such advantages are a driving force to constantly scale down IC dimensions.
As the dimensions of the MOSFET
100
are scaled down further, the junction capacitances formed by the drain and source extension junctions
104
and
106
and by the drain and source contact junctions
108
and
112
may limit the speed performance of the MOSFET
100
. Thus, referring to
FIG. 2
, a MOSFET
150
is formed with SOI (semiconductor on insulator) technology. In that case, a layer of buried insulating material
152
is formed on the semiconductor substrate
102
, and a layer of semiconductor material
154
is formed on the layer of buried insulating material
152
. Elements such as the gate dielectric
116
, the gate electrode
118
, the spacers
122
, and the spacer liner oxide
124
having the same reference number in
FIGS. 1 and 2
refer to elements having similar structure and function.
A drain extension junction
156
and a source extension junction
158
of the MOSFET
150
are formed in the layer of semiconductor material
154
. The drain extension junction
156
and the source extension junction
158
are shallow junctions to minimize short-channel effects in the MOSFET
150
having submicron or nanometer dimensions, as known to one of ordinary skill in the art of integrated circuit fabrication. A channel region
160
of the MOSFET
150
is the portion of the layer of semiconductor material
154
between the drain and source extension junctions
156
and
158
.
In addition, a drain contact region
162
is formed by the drain extension junction
156
, and a source contact region
164
is formed by the source extension junction
158
. A drain silicide
166
is formed with the drain contact region
162
to provide contact to the drain of the MOSFET
150
, and a source silicide
168
is formed with the source contact region
164
to provide contact to the source of the MOSFET
150
. Processes for formation of such structures of the MOSFET
150
are known to one of ordinary skill in the art of integrated circuit fabrication.
The drain contact region
162
and the source contact region
164
are formed to extend down to contact the layer of buried insulating material
152
. Thus, because the drain contact region
162
and the source contact region
164
of the MOSFET
160
do not form a junction with the semiconductor substrate
102
, junction capacitance is minimized for the MOSFET
150
to enhance the speed performance of the MOSFET
150
formed with SOI (semiconductor on insulator) technology.
Furthermore, during operation of the MOSFET
150
, the channel region
160
may be fully depleted when the layer of semiconductor material
154
is relatively thin having a thickness in a range of from about 50 angstroms to about 300 angstroms. When the channel region
160
of the MOSFET
150
is fully depleted, undesired short channel effects of the MOSFET
150
are further minimized, as known to one of ordinary skill in the art of integrated circuit fabrication. However, such a thin layer of semiconductor material
154
is undesirable because a low volume of the drain silicide
166
and the source silicide
168
results in high parasitic series resistance at the drain and the source of the MOSFET
150
. Such high parasitic series resistance at the drain and the source of the MOSFET
150
degrades the speed performance of the MOSFET
150
.
Thicker drain and source silicides may be formed when the layer of semiconductor material
154
has a relatively higher thickness in a range of from about 500 angstroms to about 1000 angstroms. However, with such a higher thickness of the layer of semiconductor material
154
, the channel region
160
of the MOSFET
150
is partially depleted with less control of the electrical characteristics of the MOSFET
150
.
Given such trade-offs, MOSFETs formed with both thin and thick layers of semiconductor material may be desired. For example, a MOSFET formed in a thin layer of semiconductor material to have a fully depleted channel region
160
may be desired for digital applications. On the other hand, a MOSFET formed in a thick layer of semiconductor material to have the partially depleted channel region
160
may be desired for analog applications.
Thus, a mechanism is desired for forming MOSFETs on semiconductor structures with multiple thicknesses to integrate MOSFETs that are fully depleted and partially depleted in SOI (semiconductor on insulator) technology.
SUMMARY OF THE INVENTION
Accordingly, in a general aspect of the present invention, semiconductor structures having multiple thicknesses are formed by forming a plurality of different buried insulating structures such that field effect transistors are formed with such semiconductor structures in SOI (semiconductor on insulator) technology.
In one embodiment of the present invention, for fabricating field effect transistors with a semiconductor substrate in SOI (semiconductor on insulator) technology, a first hardmask is formed on a first area of the semiconductor substrate. A first dielectric forming dopant is implanted with a first dose and a first depth into a second area of the semicondu

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