Semiconductor device and method for manufacturing the same

Active solid-state devices (e.g. – transistors – solid-state diode – Housing or package – Insulating material

Reexamination Certificate

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Reexamination Certificate

active

06627988

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention generally relates to technology for manufacturing a semiconductor device, and more particularly, to a semiconductor device which has improved radiation efficiency and a method for manufacturing the semiconductor device.
This application is a counterpart of Japanese patent application, Serial Number 104732/2000, filed Apr. 6, 2000, the subject matter of which is incorporated herein by reference.
2. Description of the Related Art
Recently, the spread of mobile terminals has been accelerated, and smaller, thinner and lighter mobile terminals are desired. In order to achieve compactness, effort has been made to reduce the size of the semiconductor devices mounted on the mobile terminal. Such efforts are focused on the development of semiconductor devices having a semiconductor package about the size of a chip, referred to as Chip Size Package (hereinafter CSP).
The size of CSP is substantially the same as that of the chip or slightly larger. There is a resin sealed type semiconductor device which is referred to as Wafer Level Chip Size Package/Wafer Level Chip Scale Package (hereinafter W-CSP) among CSP. The size of W-CSP is the same as that of the chip.
The conventional CSP type semiconductor device will be described with reference to
FIGS. 12-14
.
FIG. 12
is an entire perspective view showing a wafer and the conventional resin sealed type semiconductor device taken by dicing the wafer.
FIG. 13
is a cross sectional view taken line A—A of the semiconductor device shown in FIG.
12
. As shown in
FIG. 13
, the conventional resin sealed type semiconductor device comprises a semiconductor chip
1301
, posts
1302
, solder bumps
1303
, connector members
1304
, a sealing resin
1305
, pads
1306
and an insulating film
1308
. The semiconductor chip
1301
has a main surface
1301
a
in which a circuit, e.g. a transistor etc., is formed. The pads
1306
, which are made of aluminum, are formed on the main surface
1301
a
of the semiconductor chip
1301
. The insulating film
1307
is formed on the main surface
1301
a
of the semiconductor chip
1301
. The connector members
1304
are electrically connected to the pads
1306
and to the posts
1302
. The connector members
1304
function as interconnectors, and are made of copper. The posts
1302
, which are made of copper, are formed on the connector members
1304
. The solder bumps
1303
are mounted on the upper surfaces of the posts
1302
, and are electrically connected to the posts
1302
. The solder bumps
1303
provide partly-spherical electrodes. The sealing resin
1305
seals the insulating film
1307
, the connector members
1304
, and the posts
1302
except for the solder bumps
1303
. Now, due to explanatory convenience, the number of posts
1302
etc is limited to one or two in the drawings.
Processes which include a process of mounting the solder bumps
1303
, are performed in a wafer state. After these processes are completed, the wafer is diced. Thereby, the conventional resin sealed type semiconductor device, which is called CSP, is obtained (refer to FIG.
13
).
The heat radiation path of a conventional resin sealed type semiconductor device will be described with reference to FIG.
14
. As shown in
FIG. 14
, the conventional resin sealed type semiconductor device is mounted on a substrate
1401
via the solder bumps
1303
. Arrows shown in
FIG. 14
designate the radiation path of the heat radiated from the semiconductor chip
1301
to the outside of the semiconductor device. As shown in
FIG. 14
, the heat generated near the main surface
1301
a
of the semiconductor chip
1301
, is radiated via the posts
1302
, the solder bumps
1303
and the substrate
1401
.
However, the main surface
1301
a
of the semiconductor chip
1301
is covered with the sealing resin
1305
, which has a low thermal conductivity. Therefore, the radiation or heat flow path near the main surface
1301
a
, is limited to the path explained above. Consequently, the heat near the main surface is dissipated well enough.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a resin sealed type semiconductor device that may improve radiation efficiency.
It is another object of the present invention to provide a method for making a semiconductor device that may reduce manufacturing costs.
It is still another object of the present invention to provide a method for making a semiconductor device that may reduce manufacturing steps.
It is further object of the present invention to provide a method of making a semiconductor device that may reduce a manufacturing time period.
According to one aspect of the present invention, for achieving the above objects, there is provided a resin sealed type semiconductor device that includes a semiconductor chip having a pad which is formed on a main surface thereof, an insulating film formed on a part of the pad and on the main surface of the semiconductor chip, an interconnection formed on a part of the insulating film, being electrically connected to the pad, a sealing resin sealing the interconnection and the insulating film, a post unit formed on the insulating film, having an edge side exposed to outside of the sealing resin, being electrically connected to the interconnection, a bump formed on the exposed edge side of the post unit and a radiation post unit formed on the insulating film, having an edge side exposed to outside of the sealing resin.
The above and further objects and novel features of the invention will more fully appear from the following detailed description, appended claims and the accompanying drawings.


REFERENCES:
patent: 5229643 (1993-07-01), Ohta et al.
patent: 5554887 (1996-09-01), Sawai et al.
patent: 5903052 (1999-05-01), Chen et al.
patent: 5920117 (1999-07-01), Sono et al.
patent: 6184580 (2001-02-01), Lin
patent: 6219243 (2001-04-01), Ma et al.
patent: 6259156 (2001-07-01), Kohno et al.
patent: 2001/0009302 (2001-07-01), Murayama et al.
patent: 06-342794 (1994-12-01), None
patent: 11-307694 (1999-05-01), None
patent: 2000-68423 (2000-03-01), None

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