Multi-filament valve stent for a cardisc valvular prosthesis

Prosthesis (i.e. – artificial body members) – parts thereof – or ai – Heart valve – Annuloplasty device

Reexamination Certificate

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C623S001150, C623S002140

Reexamination Certificate

active

06348068

ABSTRACT:

BACKGROUND
The disclosures herein relate generally to a cardiac valvular prosthesis and more particularly to stents used to reinforce such prostheses.
Heart valves constructed on stents are much easier to implant than stentless valves. Valves with stents often have inferior performance and durability that has been partially attributed to the loss of flexibility with a tissue or polymer valve that occurs when the valve is attached to a rigid stent. A small diameter wire or polymer material has been used to maintain some flexibility in a stent. Polymer stents can loose their shape from repeated loading at body temperature as a result of a process called stent creep. Under extreme loads, polymers can also plastically yield into an undesirable shape. Finally, plastic materials for permanent implants are difficult to obtain. Using a small diameter wire can provide flexibility, but small diameter wires can be easily deformed past their yield point causing permanent deformation of the valve. As the wire diameter gets smaller, the strain on the wire goes up for any given loading situation, therefore, smaller diameter wires are more likely to fail from fatigue.
Various stented valve devices have been proposed. U.S. Pat. No. 4,106,129 discloses a supported bioprosthetic heart valve in which the supporting stent is capable of annular deformation and also of limited perimetric expansion and contraction during heart operation. The stent includes a wire frame composed of a single flexible wire preformed to define inverted U-shaped commissure supports merging smoothly with arcuate portions connecting such supports.
In U.S. Pat. No. 4,343,048, a stent for a cardiac valve comprises a method base ring having metal legs projecting therefrom in a generally axial direction, each leg being flexible in such a manner that, when the stent has a valve installed therein and the valve is under pressure such as when operating in the heart, each respective leg can resiliently deform over substantially its whole axial length to take up strain in the valve without impairing its performance.
U.S. Pat. No. 4,501,030 discloses a prosthetic heart valve including a frame having a plurality of commissure supports, a plurality of resilient supports, and a plurality of valve leaflets. The valve leaflets are attached to the resilient supports, and the resilient supports lie radially outwardly of the commissure supports, respectively. When in use, the valve is subjected to forces which are used to clamp the valve leaflets between the resilient supports and the commissure supports to augment whatever other leaflet attachment techniques may be used.
U.S. Pat. No. 5,037,434 discloses a bioprosthetic heart valve comprising first and second mechanisms for supporting leaflets to provide multiple effective spring constants. An inner frame supporting commissures of the valve is elastic, permitting the commissures to bend in toward the center of the prosthetic heart valve at very low loads. A relatively rigid annular support ring supports the elastic frame and provides the second spring constant mechanism. An attachment system for sewing bioprosthetic leaflets to the frame and clamping the leaflets between the frame and the annular ring minimizes stress risers in the leaflets. The leaflets have an uncoupled mating edge where the leaflets meet in the center of the valve. The uncoupled portions of the leaflets permit the leaflets to roll by each other.
U.S. Pat. No. 5,545,215 discloses a frame to be placed as an external support of a biological valved conduit containing three leaflets. This external frame, made of biocompatible metal or plastic is sutured to the outer surface of the valved conduit made of biological or biocompatible membrane or sigmoid valve root in order to maintain its natural geometry. The frame has a general cylindrical configuration, circular as viewed from above and below. From a side view however, both upper and lower ends of the cylinder present three convex curvatures joined at equidistant points of the circumference. These upper and lower curves are joined by three vertical struts, so that three large saddle shaped paraboloid gaps result. The frame is a wire-like structure.
U.S. Pat. No. 5,562,729 discloses a multi-leaflet heart valve composed of biocompatible polymer which simultaneously imitates the structure and dynamics of biological heart valves. The valve includes a plurality of flexible leaflets dip cast on a mandrel. The leaflets are then bonded with a bonding agent to the interior surfaces of a plurality of struts on a metal-reinforced prosthetic stent. The leaflets open and close in response to the pumping action of the heart.
There are several commonly known forms of annuloplasty rings. As a result there are three general divisions within the technology for annuloplasty rings. These divisions are stiff vs. flexible rings, partial vs. complete rings and adjustable vs. non-adjustable rings.
A conventional ring, disclosed in U.S. Pat. No. 4,055,861, completely surround the mitral or tricuspid valve annulus with the intent of supporting the entire annulus to prevent dilatation of the natural tissue. U.S. Pat. No. 4,144,046 discloses an early use of a flexible, partial ring. Subsequently, U.S. Pat. No. 4,164,046 disclosed an incomplete or partial ring that reinforces the posterior portion of the mitral valve annulus but does not extend across the anterior portion of the annulus. It was believed by many that the fibrous anterior portion of the annulus is not subject to dilatation, in contrast to the muscular posterior portion of the annulus. Operative time can be reduced with the implantation of a partial ring because fewer sutures are required to secure the ring to the native valve annular tissue. Further, there is some risk of damaging the aortic valve leaflets when placing sutures in the anterior portion of the mitral valve annulus. A partial ring limits this concern. Some surgeons have now abandoned the use of a partial ring because in some cases, patients have experienced dilation of the fibrous anterior tissue. As a result, many other surgeons now employ a complete ring.
Complete rings can be constructed at the operating table by the surgeon or purchased as a preconstructed product under the name Medtronic/Duran Annuloplasty Ring. Still, in many cases anterior ring reinforcement is not required, and therefore partial rings are used in some patients. Partial rings can be constructed at the operating table and are also commercially available under the name Baxter/Cosgrove Annuloplasty Ring.
In some cases, the decision to use a partial or complete ring is a matter of surgeon preference. In other cases, the condition of the patient's natural valve annulus is taken into account by the surgeon upon exposure of the valve during the operative procedure. The situation results in the need for both partial and complete rings to be available to the surgeons within any given hospital. This results in added expense for the hospital, both in terms of inventory investment and storage space required to make both types of rings available. Further, the surgeon must make the choice between a partial or complete ring before the first anchoring stitches are placed into the ring.
There are several other known annuloplasty ring devices. U.S. Pat. No. 3,656,185 discloses a cardiac valvular prosthesis, e.g., for the mitral valve, consisting solely of an annular or part-annular member adapted to fit against the base of the cusps of a human heart valve and suture means for securing the member in place. The prosthesis cooperates with the natural valve cusps of the patient to form the valve. This device is a semi-rigid ring with a shape that matches the correct anatomical shape of the native valve, allowing remodeling of the valve.
U.S. Pat. No. 4,042,979 discloses an adjustable valvuloplasty ring that comprises a C-shaped frame that is sized and shaped to extend about the circumference of the left atrioventricular orifice along the base of the anterior cusp of the mitral valve; an expandable sleeve connected to th

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