Fabrication of fully depleted field effect transistor with...

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having schottky gate

Reexamination Certificate

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Details

C438S300000, C438S305000, C438S306000, C438S682000

Reexamination Certificate

active

06406951

ABSTRACT:

TECHNICAL FIELD
The present invention relates generally to fabrication of field effect transistors having scaled-down dimensions, and more particularly, to a process for fabricating a field effect transistor with a fully depleted channel region and with raised source and drain in SOI (semiconductor on insulator) technology for the field effect transistor having scaled down dimensions of tens of nanometers.
BACKGROUND OF THE INVENTION
A long-recognized important objective in the constant advancement of monolithic IC (Integrated Circuit) technology is the scaling-down of IC. dimensions. Such scaling-down of IC dimensions reduces area capacitance and is critical to obtaining higher speed performance of integrated circuits. Moreover, reducing the area of an IC die leads to higher yield in IC fabrication. Such advantages are a driving force to constantly scale down IC dimensions.
Referring to
FIG. 1
, a common component of a monolithic IC is a MOSFET (Metal Oxide Semiconductor Field Effect Transistor)
100
which is fabricated within a semiconductor substrate
102
. The scaled down MOSFET
100
having submicron or nanometer dimensions includes a drain extension
104
and a source extension
106
formed within an active device area
126
of the semiconductor substrate
102
. The drain extension
104
and the source extension
106
are shallow junctions to minimize short-channel effects in the MOSFET
100
having submicron or nanometer dimensions, as known to one of ordinary skill in the art of integrated circuit fabrication.
The MOSFET
100
further includes a drain contact junction
108
with a drain silicide
110
for providing contact to the drain of the MOSFET
100
and includes a source contact junction
112
with a source silicide
114
for providing contact to the source of the MOSFET
100
. The drain contact junction
108
and the source contact junction
112
are fabricated as deeper junctions such that a relatively large size of the drain silicide
110
and the source silicide
114
respectively may be fabricated therein to provide low resistance contact to the drain and the source respectively of the MOSFET
100
.
The MOSFET
100
further includes a gate dielectric
116
and a gate structure
118
which may be comprised of polysilicon. A gate silicide
120
is formed on the polysilicon gate structure
118
for providing contact to the gate of the MOSFET
100
. The MOSFET
100
is electrically isolated from other integrated circuit devices within the semiconductor substrate
102
by shallow trench isolation structures
121
. The shallow trench isolation structures
121
define the active device area
126
, within the semiconductor substrate
102
, where the MOSFET
100
is fabricated therein.
The MOSFET
100
also includes a spacer
122
disposed on the sidewalls of the gate structure
118
and the gate dielectric
116
. When the spacer
122
is comprised of silicon nitride (Si
3
N
4
), then a spacer liner oxide
124
is deposited as a buffer layer between the spacer
122
and the sidewalls of the gate structure
118
and the gate dielectric
116
.
As the dimensions of the MOSFET
100
are scaled down to tens of nanometers, short-channel effects degrade the performance of the MOSFET
100
. Short-channel effects that result due to the short length of the channel between the drain extension
104
and the source extension
106
of the MOSFET
100
are known to one of ordinary skill in the art of integrated circuit fabrication. The electrical characteristics of the MOSFET
100
become difficult to control with bias on the gate structure
118
with short-channel effects which may severely degrade the performance of the MOSFET.
Referring to
FIG. 2
, to enhance the control of the electrical characteristics, a MOSFET (Metal Oxide Semiconductor Field Effect Transistor)
150
is fabricate in SOI (semiconductor on insulator) technology. In SOI technology, a layer of buried insulating material
132
is deposited on the semiconductor substrate
102
. The layer of buried insulating material
132
is typically comprised of silicon dioxide (SiO
2
) when the semiconductor substrate
102
is comprised of silicon. In addition, a thin silicon film
134
is deposited on the layer of buried insulating material
132
.
A gate dielectric
136
and a gate structure
138
are formed on the thin silicon film
134
. A drain and source dopant is implanted into exposed regions of the thin silicon film
134
to form a drain
142
and a source
144
of the MOSFET
150
. A channel region of the MOSFET
150
is the portion of the thin silicon film
134
disposed between the drain
142
and the source
144
and disposed below the gate dielectric
136
. The silicon film
134
is relatively thin having a thickness in a range of from about 5 nanometers to about 20 nanometers for example. Thus, the channel region of the MOSFET
150
is fully depleted during operation of the MOSFET
150
with improved control of electrical characteristics of the MOSFET
150
, as known to one of ordinary skill in the art of integrated circuit fabrication. Thus, the fully depleted channel region of the MOSFET
150
formed in SOI technology minimizes undesired short-channel effects.
Unfortunately, thick drain and source silicides cannot be formed in the drain
142
and the source
144
of the relatively thin silicon film
134
. However, thick silicides for providing contact to the drain
142
and the source
144
are desired for minimizing series resistance at the drain and source of the MOSFET
150
. Nevertheless, fabrication of a MOSFET having a fully depleted channel region within a thin silicon film in SOI (semiconductor on insulator) technology is also desired for minimizing undesired short channel effects. Thus, a mechanism is desired for forming thick drain and source silicides for the MOSFET having a fully depleted channel region within a thin silicon film in SOI (semiconductor on insulator) technology.
SUMMARY OF THE INVENTION
Accordingly, in a general aspect of the present invention, raised drain and source structures are formed by epitaxial growth of a semiconductor material from sidewalls of a thin film semiconductor island forming the fully depleted channel region, and thick drain and source silicides are formed within the raised drain and source structures.
In one embodiment of the present invention, for fabricating a field effect transistor on a semiconductor substrate in SOI (semiconductor on insulator) technology, a film of semiconductor material is deposited on a layer of buried insulating material formed on the semiconductor substrate. A layer of active insulating material is deposited on the film of semiconductor material. A masking material is patterned to form a masking structure, and any portion of the layer of active insulating material and the film of semiconductor material not under the masking structure is etched away. The layer of active insulating material remaining under the masking structure forms an insulating block, and the film of semiconductor material remaining under the insulating block forms a semiconductor island. The masking structure is removed from the top of the insulating block.
A semiconductor material is grown from sidewalls of the semiconductor island to extend up along sidewalls of the insulating block to form a raised drain structure on a first side of the insulating block and the semiconductor island and to form a raised source structure on a second side of the insulating block and the semiconductor island. A drain and source dopant is implanted into the raised drain and source structures. A thermal anneal is performed to activate the drain and source dopant within the raised drain and source structures and such that the drain and source dopant extends partially into the semiconductor island.
The insulating block is etched away to form a block opening, and a gate dielectric is deposited at a bottom wall of the block opening. The block opening is filled with a conductive material to form a gate structure disposed over the semiconductor island. The portion of the semiconductor islan

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