Semiconductor device and method of producing the same

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S336000, C257S339000

Reexamination Certificate

active

06404009

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor device of high withstand voltage having an offset drain and a method of producing the same, more particularly a MOS transistor of a high withstand voltage realizing both an improvement in the junction breakdown voltage and a decrease in on-resistance and a method of producing the same.
2. Description of the Related Art
In recent years, along with the spread of personal computers and the increase in size of televisions for home use, the market for displays has expanded rapidly. In the current market for displays, cathode ray tubes (CRTs) having a high definition, a high luminance, a wide viewing angle, and a high contrast are the most widespread. However, when a cathode ray tube is enlarged, the problem of an increase in the space occupied and the weight arises. Therefore, expectations have been rising for liquid crystal displays, plasma displays, and other flat panel displays capable of being made thinner and lighter as the next-generation displays.
In these flat panel displays, in the process of production of the electric field driving board controlling the intensity of the electric field for a pixel cell, it is necessary to form an electric field driving circuit having a high withstand voltage of several hundred V on a semiconductor substrate for controlling the plasma.
FIGS. 8A and 8B
are cross-sectional views illustrating fundamental structures of conventional MOS transistors of high withstand voltages. The MOS transistors of high withstand voltages shown in
FIG. 8
are called LOD (LOCOS offset drain)-type MOS transistors.
In an LOD-type MOS transistor, an n
+
-type drain region
25
is formed away from a p-well
7
by a LOCOS oxide layer
11
for the purpose of securing a high junction breakdown voltage (BV
ds
). On the other hand, an n
+
-type source region
24
and a p
+
-type p-well plug region (a p
+
-type source region)
23
are short-circuited with a source electrode
27
, thus a depletion layer extends from a junction of the p-well
7
and an n-type drift region
29
to the n-type drift region
29
when a reverse bias is supplied between the source and the drain. The withstand voltage of the transistor is secured by using the extension of the depletion layer to the n-type drift region
29
for preventing concentration of the electric field (easing the electric field).
In addition, in the transistor shown in
FIG. 8
, it is also intended to increase the withstand voltage by a RESURF (REduced SURface Field) technique, that is, easing of the electric field using an extension of a depletion layer at the junction of a p-type substrate
1
and an n-type epitaxial layer
4
in the surface direction.
Since a RESURF structure can be easily combined with pn junction separation and the withstand voltage can be controlled by adjusting the drift region length, this is advantageous as a structure of a transistor of a high withstand voltage.
In the above structure of conventional MOS transistors of high withstand voltages, the concentration of the impurity in the n-type drift region
29
is suppressed to a low level in order to gain the RESURF effect. By lowering the concentration of the impurity in the n-type drift region
29
, it is intended that the depletion layer at the junction of the p-type substrate
1
and an n-type epitaxial layer
4
cause complete depletion of the n-type drift region
29
.
However, in actually, when the depletion layer at the junction of the p-type substrate
1
and the n-type epitaxial layer
4
reaches the n
+
-type drain region
25
containing an impurity in a high concentration, the extension of the depletion layer is prevented. Therefore, it was not possible to cause complete depletion to the surface of the n
+
-type drift region
29
and it was difficult to improve the junction breakdown voltage.
Further, if the concentration of the impurity in the n-type drift region
29
is lowered, the depletion layer extending from the junction of the p-well
7
and the n-type drift region
29
to the n-type drift region
29
easily reaches the edge of the n
+
-type drain region
25
. If the depletion layer extending from the junction of the p-well
7
and the n-type drift region
29
to the n-type drift region
29
reaches the edge of the n
+
-type drain region
25
with a lower voltage than the withstand voltage targeted for a MOS transistor, the extension of the depletion layer is stopped. Therefore, it becomes impossible to ease the electric field and the desired withstand voltage cannot be obtained.
To avoid this, it is necessary to increase the distance between the p-well
7
and the n
+
-type drain region
25
, that is, the drift region length shown in
FIG. 8A
as L. By increasing the drift region length L, it is possible to prevent the depletion region extending from the junction of the p-well
7
and the n-type drift region
29
to the n-type drift region
29
from reaching the edge of the n
+
-type drain region
25
.
On the other hand, when the drift region length L is increased, the problem of an increase of the resistance at the instant a transistor starts operating (on-resistance; R
on
) also arises.
For example, in the case of a substrate with an n-type epitaxial layer
4
having a resistivity of 5 &OHgr;·cm and a thickness of 5 &mgr;m and a p-type substrate having a resistivity of 10 &OHgr;·cm, the drift region length L must be about 15 to 20 &mgr;m in order to set the breakdown voltage between the source and the drain (BV
ds
) at 100 V. For further raising the breakdown voltage of the MOS transistor, a greater drift region length is required. If the drift region length L is increased, the cell size and the on-resistance (R
on
) proportionally increase and obstruct the increase in integration degree and speed of the semiconductor device.
As shown in
FIG. 8B
, there is also a MOS transistor of a high withstand voltage reduced in the resistivity of the n
+
-type drift region
29
by forming an n-type impurity diffusion layer
30
in the n
+
-type drift region
29
for the purpose of decreasing the on-resistance (R
on
) of the transistor. In the case of this structure, not only does the junction breakdown voltage between the p-well
7
and the n-type drift region
29
decrease, but also complete depletion of the surface of the n-type drift region
29
is made more difficult than the case of FIG.
8
A. Therefore, the junction breakdown voltage (BV
ds
) decreases.
As mentioned above, it has been difficult to achieve both an increase in the withstand voltage of a transistor and a decrease in the on-resistance.
SUMMARY OF THE INVENTION
The present invention was made in consideration of the above problems. Therefore, the present invention has as its object to provide a semiconductor device, that is, transistor, of a high withstand voltage having a LOCOS offset drain, which can cause complete depletion of the drift region and achieve both of an improvement in the junction breakdown voltage and a decrease in the on-resistance and a method of producing the same.
To achieve the above object, the semiconductor device of the present invention provides a semiconductor device comprising; a first conductivity type semiconductor substrate; a second conductivity type semiconductor layer formed on the first conductivity type semiconductor substrate; a first conductivity type impurity diffusion layer formed in a surface region of the second conductivity type semiconductor layer; a second conductivity type source region formed in a surface region of the first conductivity type impurity diffusion layer; a second conductivity type drain region formed in the surface region of the second conductivity type semiconductor layer at a predetermined distance from the first conductivity type impurity diffusion layer; an element isolating insulation layer formed between the second conductivity type source region and the second conductivity type drain region; a gate insulating film formed between the second condu

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