Trench and via formation in insulating films utilizing a...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S637000, C438S622000, C438S623000, C438S618000

Reexamination Certificate

active

06268279

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor device and a manufacturing method of the same, more particularly to a method of manufacturing a semiconductor device whose parasitic capacitance between wiring is small, and to a semiconductor device.
2. Description of the Related Art
Of the prior art methods of forming wiring of a semiconductor device, there is a well-known technique for processing trench wiring. According to this technique, a trench having a wiring pattern in an interlayer insulating film is formed and the trench is filled with conductive materials, such as a metal and the like. In such a technique for processing the trench wiring, an etching stopper film is used so that the to-be-formed trenches have the same depths uniformly. In general, as the etching stopper film, a silicon nitride film as an insulating film is used (U.S. Pat. No. 4,789,648).
FIGS. 7A
to
7
F are diagrams each showing a manufacturing step of a semiconductor device by applying the technique for processing trench wiring using the etching stopper film.
First, a first interlayer insulating film
203
is formed on a semiconductor substrate
201
with a surface area on which first wiring
202
is formed as shown in
FIG. 7A. A
silicon nitride film as an etching stopper film
204
is formed on the first interlayer insulating film
203
as shown in
FIG. 7B. A
predetermined area of the etching stopper film
204
is etched. More particularly, only a portion which corresponds to a formation area of a via hole (which will be described later) is selectively etched so as to be removed. An opening part
205
is formed in the etching stopper film
204
(FIG.
7
C). Next, a second interlayer insulating film
206
is formed on the first interlayer insulating film
203
and the etching stopper film
204
(FIG.
7
D). A wiring trench
207
for forming wiring is formed in a formation area of second wiring by etching the second interlayer insulating film
206
. Because the etching stopper film
204
exists, only the second interlayer insulating film
206
is etched. A via hole
208
is formed in the first interlayer insulating film
203
by using the etching stopper film
204
as an etching mask (FIG.
7
E). Then, metal materials are laid in the wiring trench
207
and the via hole
208
for forming second wiring
209
so as to complete the semiconductor device (FIG.
7
F).
According to such a technique explained above, the etching stopper film
204
is formed above the whole surface of the semiconductor substrate
201
excluding the via hole
208
. The etching stopper film
204
necessarily exists between the first wiring
202
and the second wiring
209
. In other words, in the abovedescribed manufacturing method, the etching stopper film
204
intervenes between the second wiring
209
and adjacent second wiring
209
(not shown). The etching stopper film
204
is formed of silicon nitride (including silicon oxide nitride).
The silicon nitride film has a higher degree of permittivity than a silicon oxide film which is generally used as an interlayer insulating film. Thus, parasitic capacitances between a piece of wiring and another wiring formed on the same layer, and between pieces of wiring formed on different layers are large. Accordingly, a problem arises that the parasitic capacitance becomes remarkable in size, as the structure of the wiring is complicated. As the parasitic capacitance becomes large in size, reliability of operation of the semiconductor device decreases.
SUMMARY OF THE INVENTION
Accordingly, an object of the present invention is to provide a semiconductor device whose parasitic capacitance between wiring is small.
Another object thereof is to provide a manufacturing method of an improved semiconductor device
In addition to this, further object thereof is to provide a manufacturing method capable of lowering with an easy method the parasitic capacitance of the semiconductor device.
In order to achieve the above-described objects, according to the first aspect of the present invention, there is provided a manufacturing method of a semiconductor device, comprising;
forming a first interlayer insulating film on a semiconductor substrate with a surface area on which first wiring is formed;
forming an etching stopper film made with a material different from a material of the first interlayer insulating film on the first interlayer insulating film;
patterning the etching stopper film so as to remove a portion corresponding to a via hole to be formed in the first interlayer insulating film and a portion corresponding to a peripheral section of second wiring to be formed;
forming a second interlayer insulating film on the etching stopper film;
forming a wiring trench in the second interlayer insulating film by etching the second interlayer insulating film;
forming the via hole in the first interlayer insulating film by etching the first interlayer insulating film by using the patterned etching stopper film as a mask; and
forming second wiring connected to the first wiring by laying a conductive material in the via hole and the wiring trench.
In the present invention, the' etching stopper film is formed in the wiring trench excluding an area for forming the via hole. An area of the etching stopper film formed between the first wiring and the second wiring is small. Therefore, a parasitic capacitance between these wiring formed in different layers becomes small, and the parasitic capacitance between those wiring formed in the same layer becomes small.
Each of the first interlayer insulating film and the second interlayer insulating film may comprise a silicon oxide film.
The etching stopper film may comprise an insulating film.
The insulating film may have an etching rate which is smaller than an etching rate of the first interlayer insulating film and of the second interlayer insulating film.
Accordingly, the via hole and the wiring trench may be smoothly formed.
The insulating film may have permittivity which is greater than permittivity of the first interlayer insulating film and of the second interlayer insulating film.
The etching rate of the etching stopper film may become smaller than the etching rate of the interlayer insulating film by using as the etching stopper film an insulting film whose permittivity is greater than permittivity of the interlayer insulating film.
The etching stopper film may comprise an inorganic insulating film.
The etching stopper film may comprise a silicon nitride film or a silicon oxide nitride film.
The etching stopper film may comprise a conductive film.
The conductive film may comprise a metal film or a metal composite film.
An etching rate of the etching stopper film may be lower than an etching rate of the interlayer insulating film, by using the metal film or the metal composite film as the etching stopper film.
A material of the conductive film may comprise a material which is same as a conductive material laid in the via hole and the wiring trench.
The manufacturing method may further comprise removing the etching stopper film, after the via hole and the wiring trench are formed.
The removing may further include ashing the etching stopper film.
In having such a structure, the etching stopper film may be removed with a photomask which is formed on the second interlayer insulating film for forming the via hole and the wiring trench.
The etching stopper film may comprise an organic insulating film.
The organic insulating film may comprise a photosensitive organic insulating film.
The photosensitive organic insulating film may be patterned only by emitting light, without forming the photomask. That is, if the photosensitive organic insulating film is used as the etching stopper film, the etching stopper film may not only be easily removed, but be easily formed.
The patterning of said etching stopper film may comprise using in a sequential order a first photomask having the pattern corresponding to the via hole and a second photomask having the pattern corresponding to the second wiring.
The pat

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