Metal working – Method of mechanical manufacture – Electrical device making
Patent
1997-10-07
1999-10-05
Arbes, Carl J.
Metal working
Method of mechanical manufacture
Electrical device making
29863, 29 33M, H01R 4304
Patent
active
059605405
ABSTRACT:
Integral terminals are formed on the bare ends 4, 24, 64, 84 of insulated wires 2, 22, 62, 82. Male and female terminal configurations are stamped and formed on the wires. When necessary the bare wire ends are upset to increase the width of the portion of the bare wire on which the terminals are formed. Cylindrical pins 10 can be formed by removing material and cylindrical sockets 8 can be formed by drilling and reaming the end of a wire that may have been upset by a cold heading operation. Retention flanges 38 can be formed to retain pins 30 and sockets 28 in a connector housing 40. Hermaphroditic blade terminals 62 can also be formed on bare wire ends. Quick disconnect tabs 92 can be formed by forming a flat blank from the bare wire 84 or from an upset section 88.
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Solid State Stamping, Inc. Exclusive "Upset" Technology (2 pages).
American Society for Metals, Metals Handbook, 8.sup.th Edition, vol. 4, "Forming", pp. 470-488.
Arbes Carl J.
Ditty Bradley N.
The Whitaker Corporation
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