X-Y-.theta.-Z positioning stage

Radiant energy – Inspection of solids or liquids by charged particles – Analyte supports

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Details

356401, 2504922, H10J 3720, G01B 1100

Patent

active

048915262

ABSTRACT:
A positioning stage is disclosed which achieves high-speed step-and-repeat alignment of a semiconductor wafer to a mask with a full six degrees of freedom. A precision planar translational stage is mounted on a rotating stage to allow a single-laser interferometric system to be utilized to make precise measurements of translational (X and Y) and rotational (.theta.) positions. The entire X-Y-.theta. stage system can also be moved vertically in a Z direction, or tilted with respect to the X-Y plane, by independently adjustable flexible mounts. The center of rotation of the rotational stage is on the beam axis, so that registration of the wafer to a mask is simplified. Because the mass of the rotating stage is not moved during high-speed X- and Y-positioning steps, fast response is possible. In lithography applications, one rotational correction at the beginning of the writing procedure suffices for all the chips on the wafer, if all the rows and columns of chips are perfectly straight. Besides its usefulness in lithography with a flood ion beam, the invention is also useful in direct-write electron- or ion-beam lithography systems with focused beams, to obviate the need for high-speed electronic scan rotation.

REFERENCES:
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R. H. Keen et al., "Photosensitive System for Orienting a Translucent Substrate", Technical Digest, No. 21, Western Electric, Jan. 1971, pp. 17-19.
T. Uchiyama et al., "A Precision Auto Mask Aligner", Fujitsu Scientific & Technical Journal, vol. 15, No. 4, Dec. 1979 (Tokyo, Japan), pp. 77-94.

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