Wiring harness, and wiring harness manufacturing method

Electrical connectors – With insulation other than conductor sheath – Metallic connector or contact secured to insulation

Reexamination Certificate

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Reexamination Certificate

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07004796

ABSTRACT:
There are provided a wire harness and a method of manufacturing the wire harness capable of reducing the assembling cost. The wire harness includes: an insulating housing (3), on the board (11) of which partition walls (12) are arranged in parallel with each other; a cover member (2) capable of holding the insulating housing (3); a large number of pressure-connecting terminals (15) and crimping terminals (16) respectively arranged along the partition walls (12); and a large number of electric wires (103) respectively connected to the pressure-connecting terminals (15) and crimping terminals (16). The wire harness is formed by conducting the manufacturing steps of: a pressure-connecting terminal inserting step in which the pressure-connecting terminals (15) are arranged between the partition walls (12); a pressure-connecting step in which the electric wires (103) are connected with the pressure-connecting terminals (15); a crimping step in which the crimping terminals (16) are arranged between the partition walls (12) after the electric wires are connected with the crimping terminals (16); and a cutting step in which the material insulating housing (13) is cut into a predetermined length, wherein these steps are conducted in an arbitrary order, and the wire harness is formed by further conducting the manufacturing step of: a connector assembling step in which the insulating housing (3) is held by the cover member (2).

REFERENCES:
patent: 6027374 (2000-02-01), Nagai et al.
patent: 6146200 (2000-11-01), Ito et al.
patent: 6244901 (2001-06-01), Fujii et al.
patent: 6273755 (2001-08-01), Yamamoto
patent: 6485333 (2002-11-01), Shinchi
patent: 6761589 (2004-07-01), Venditti et al.
patent: 6780070 (2004-08-01), Ishikawa et al.
patent: 2004/0077230 (2004-04-01), Nakano
patent: 0 696 085 (1996-02-01), None
patent: 11-185841 (1999-07-01), None
patent: 2000-231959 (2000-08-01), None
patent: WO 95/20252 (1995-07-01), None

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