Via formation for damascene metal conductors in an...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S637000, C438S704000, C438S705000, C438S723000, C438S724000, C438S725000, C438S740000, C438S743000, C438S744000, C438S751000, C438S756000, C438S757000, C257SE21579

Reexamination Certificate

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07119006

ABSTRACT:
A method of fabricating an integrated circuit, having copper metallization formed by a dual damascene process, is disclosed. A layered insulator structure is formed over a first conductor (22), within which a second conductor (40) is formed to contact the first conductor. The layered insulator structure includes a via etch stop layer (24), an interlevel dielectric layer (26), a trench etch stop layer (28), an intermetal dielectric layer (30), and a hardmask layer (32). The interlevel dielectric layer (26) and the intermetal dielectric layer (30) are preferably of the same material. A via is partially etched through the intermetal dielectric layer (30), and through an optional trench etch stop layer (28). A trench location is then defined by photoresist (38), and this trench location is transferred to the hardmask layer (32). Simultaneous etching of the trench through intermetal dielectric layer (30), stopping on the trench etch stop layer (28) if present, simultaneously with the etching of the remainder of the via through the interlevel dielectric layer (26) that stops on the via etch stop layer (24), is then performed. After clearing the via etch stop layer (24) from the via bottom, a copper conductor (40) is then formed into the trench and via, for example by electroplating and planarization by chemical mechanical polishing over a barrier layer (41).

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