Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode
Reexamination Certificate
2000-03-13
2001-11-06
Ngô, Ngân V. (Department: 2814)
Active solid-state devices (e.g., transistors, solid-state diode
Field effect device
Having insulated electrode
C257S336000, C257S337000, C257S341000
Reexamination Certificate
active
06313504
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an LSI semiconductor device and, more particularly, to a vertical MOS semiconductor device.
2. Description of Related Art
FIG.
6
A and
FIG. 6B
are a sectional view and a top plan view, respectively, of a conventional vertical metal-oxide-semiconductor (MOS) device.
FIG. 6A
is the sectional view taken at the line C-D of FIG.
6
B.
FIG. 6B
does not show an aluminum wire
24
which will be discussed hereinafter. The vertical MOS semiconductor device is comprised of a cell region
100
wherein a plurality of vertical MOS transistors are formed, and a peripheral region
110
wherein elements for providing a high breakdown voltage characteristic are formed. In a chip of this semiconductor device, the peripheral region
110
is positioned to surround the cell region
100
. Referring to
FIG. 6A
, p-type diffusion regions
12
, N
+
source diffusion regions
14
, and p-type take-out regions
16
are provided in an N
−
epitaxial layer
10
formed on a main surface of an N
+
substrate
9
. Provided on the main surface of the N
−
epitaxial layer
10
are an insulating film
18
, gate oxide films
20
, gate electrodes
22
, and aluminum wires
24
. A gold (Au) electrode
26
is provided on a rear surface of the N
+
substrate
9
. Gates, sources, and drains are connected to the poly-silicon electrodes
22
, the aluminum wire
24
, and the gold electrode
26
, respectively.
Referring to
FIG. 7
, a manufacturing method for the conventional vertical MOS semiconductor device will be described.
As shown in
FIG. 7A
, on the main surface of the N
−
epitaxial layer
10
formed on the N
+
substrate
9
, the insulating film
18
is formed in the peripheral region
110
by the local oxidation of silicon. Thereafter, gate oxide films
20
are formed by thermal oxidation on the main surface of the N
−
epitaxial layer
10
of the cell region
100
. To form the gate electrodes
22
, a phosphor-doped poly-silicon film is formed by the low-pressure chemical vapor deposition (CVD) on the gate oxide films
20
. This phosphor-doped poly-silicon is subjected to a photolithography process and an etching process to form the predetermined gate electrodes
22
. Using the gate electrodes
22
as masks, exposed surfaces of the gate oxide films
20
are etched. Next, a predetermined dosage of a p-type impurity ions are injected into the exposed N
−
epitaxial layer
10
at a predetermined acceleration energy in an ion injection process. Then, the p-type diffusion regions
12
are formed in the cell region
100
and the peripheral region
110
by heat treatment. This condition is illustrated in FIG.
7
B. To secure the high breakdown voltage characteristic, it is necessary to sufficiently ease a concentration of electric field s at a junction of the p-type diffusion region of the peripheral region
110
. For the purpose of securing the high breakdown voltage characteristic, a junction depth Xj of the p-type diffusion regions
12
is set, for example, to 4 to 7 &mgr;m.
There are, for example, two other methods for securing the high breakdown voltage characteristic. In one method, the cell region
100
is masked using a resist film, and highly accelerated energy ion injection is performed to form deeper p-type diffusion regions than before in the peripheral area
110
. In another method, a guard ring is formed in the peripheral region
110
.
Subsequently, as shown in
FIG. 7C
, the p-type take-out regions
16
composed of the N+ source diffusion regions
14
and the p-type take-out regions
16
composed of a P
+
diffusion layers are formed by an ion injection process and a heat treatment process. An aluminum alloy is deposited on the exposed p-type take-out regions
16
, and the aluminum alloy is formed into the aluminum wire
24
of a predetermined pattern by a photolithography and etching process. A metal, namely, gold is deposited on a rear surface of the N
+
substrate
9
to form the gold electrode
26
. The state is illustrated in FIG.
7
D.
In the vertical MOS semiconductor device described above, the junction depth Xj of the diffusion layer of the p-type diffusion regions
12
of the vertical MOS transistor of the cell region
100
is also 4 &mgr;m or more. A channel length L, which is a diffusion length in the horizontal direction of the p-type diffusion region
12
shown in
FIG. 7D
must be set to a large value, namely, 3 &mgr;m or more.
The large channel length L (3 &mgr;m or more) makes it impossible to reduce channel resistance. To reduce an on-resistance, a chip of the vertical MOS semiconductor device must be larger to make the cell region
100
layer. For this reason, applying a vertical MOS semiconductor device with lower on-resistance to an output section of another semiconductor device, such as a relay, would result in a larger package of a semiconductor device on which a plurality of the vertical MOS semiconductor devices are mounted. This has been posing a problem in that a semiconductor device equipped with the vertical MOS semiconductor devices cannot be reduced in size and weight. Furthermore, it has been difficult to reduce the junction depth of a diffusion layer of the p-type diffusion regions
12
of the peripheral region
110
because of a required high breakdown voltage characteristic.
SUMMARY OF THE INVENTION
Accordingly, an object of the present invention is to reduce a size of a vertical MOS transistor to thereby make the entire vertical MOS semiconductor device without sacrificing a conventional high breakdown voltage characteristic.
According to the present invention, there is provided a vertical MOS semiconductor device comprising: a semiconductor base; and a vertical MOS transistor having a well diffusion layer of a conductive type opposite to that of the semiconductor base, and a source diffusion layer of the same conductive type as that of the semiconductor base; wherein a channel length of the vertical MOS transistor is set such that it is larger than a length at which a punch-through phenomenon takes place between the semiconductor base and the source diffusion layer and at which a minimum resistance value of the well diffusion layer is obtained.
REFERENCES:
patent: 5208471 (1993-05-01), Mori et al.
patent: 5525821 (1996-06-01), Harada et al.
patent: 6040601 (2000-03-01), Gong et al.
patent: 6049104 (2000-04-01), Hshieh et al.
patent: 6060744 (2000-05-01), Kuwahara et al.
patent: 6114726 (2000-09-01), Barkhordarian
patent: 8-167713 (1996-06-01), None
Akiyama Yutaka
Furuta Kenichi
Kawai Osamu
Jones Volentine PLLC
Ngo Ngan V.
OKI Electric Industry Co., Ltd.
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