UV-enhanced dry stripping of silicon nitride films

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

Patent

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

1566461, 1566571, 216 66, 216 79, 437241, H01L 2100, C03C 1500, B44C 122

Patent

active

055341071

ABSTRACT:
A UV light-enhanced process for rapidly stripping films of silicon nitride in a dry reaction environment, which may be free of plasma or plasma effluents. This process is carried out in a sealed reactor which allows simultaneous exposure of a substrate wafer to a polyatomic fluorine containing gas which can be photodissociated by UV radiation to produce atomic fluorine and to UV radiation. Silicon nitride stripping rates in excess of 500 .ANG./min are readily obtainable with UV-stimulated fluorine-based processes, while maintaining the bulk wafer temperature below 300.degree. C. Selectivities for silicon nitride-to-silicon oxide etching of greater than 30 can be achieved for the stripping of silicon nitride LOCOS mask layers in the presence of field oxide and pad oxide layers when a chlorine or bromine containing gas which can be photodissociated by UV radiation to produce atomic chlorine or bromine is used in mixture with the fluorine containing gas. Selectivity and etch rate are controlled through UV lamp exposure, substrate temperature, and additions of nitrogen diluent, and photodissociable chlorine or bromine containing gases. The process addresses many of the limitations of plasma-downstream etch tools for dry silicon nitride stripping, including complete elimination of charged particles and sputtered contaminants associated with plasma effluents.

REFERENCES:
patent: 2841477 (1958-07-01), Hall
patent: 3122463 (1964-02-01), Ligenza et al.
patent: 3669774 (1972-06-01), Dismukes
patent: 4065369 (1977-12-01), Ogawa et al.
patent: 4160690 (1979-07-01), Shibagaki et al.
patent: 4175235 (1979-11-01), Niwa et al.
patent: 4183306 (1980-01-01), Niwa
patent: 4183780 (1980-01-01), McKenna et al.
patent: 4314875 (1982-02-01), Flamm
patent: 4498953 (1985-02-01), Cook et al.
patent: 4522674 (1985-06-01), Ninomiya et al.
patent: 4540466 (1985-09-01), Nishizawa
patent: 4643799 (1987-02-01), Tsuji et al.
patent: 4678536 (1987-07-01), Murayama et al.
patent: 4687544 (1987-08-01), Bersin
patent: 4741800 (1988-05-01), Yamazaki
patent: 4749440 (1988-06-01), Blackwood et al.
patent: 4857140 (1989-08-01), Loewenstein
patent: 4871416 (1989-10-01), Fukuda
patent: 4938815 (1990-07-01), McNeilly
patent: 5022961 (1991-06-01), Izumi et al.
patent: 5028560 (1991-07-01), Tsukamoto et al.
patent: 5030319 (1991-07-01), Nishino et al.
patent: 5068040 (1991-11-01), Jackson
patent: 5178682 (1993-01-01), Tsukamoto et al.
patent: 5183531 (1993-02-01), Terakado
patent: 5201994 (1993-04-01), Nonaka et al.
patent: 5221423 (1993-06-01), Sugino et al.
patent: 5228206 (1993-07-01), Grant et al.
patent: 5234540 (1993-08-01), Grant
patent: 5236602 (1993-08-01), Jackson
patent: 5254176 (1993-10-01), Ibuka et al.
patent: 5431772 (1995-07-01), Babie et al.
patent: 5437765 (1995-08-01), Loewenstein
"Plasmaless dry etching of silicon with fluorine-containing compounds", J. Appl. Phys. 56(10), 15 Nov. 1984, pp. 2939-2942.
"CDE Patent Search--Technical Summary, Chemical Down Stream Etch Tools, Process, and Chemistry", Paul K. Aum, Jan. 7, 1994.
"Mechanisms of the HF/H.sub.2 O Vapor Phase Etching of SiO.sub.2," C. R. Helms and B. E. Deal, Journal of the IES, May/Jun. 1992, pp. 21-26.
"Native oxide removal on Si surface by NF.sub.3 added hydrogen plasma downstream treatment", Jun Kikuchi, Masao Iga, Shuzo Fujimura and Hiroshi Yano, SPIE vol. 2091, pp. 154-159.
"Silicon Surface Cleaning Uisng Photoexcited Flourine Gas Diluted with Hydrogen", Takayuki Aoyama, Tatsuya Yamazaki, and Tokashi Ito, J. Electrochem. Soc., vol. 140, No. 6, Jun. 1993, pp. 1704-1708.
"A Dry Etching Technology Using Long-Lived Active Species Excited by Microwave", Y. Horike and M. Shibagaki, Toshiba Research and Development Center, Tokoyo Shibaura Electric Co., Ltd. Kawasaki, Japan.
"Highly Selective Etching of Si.sub.3 N.sub.4 to SiO.sub.2 Employing Fluorine and Chlorine Atoms Generated by Microwave Discharge", S. Suto, N. Hayasaka, H. Okano, and Y. Horike, J. Electrochem. Soc. vol. 136, No. 7, Jul. 1989, pp. 2032-2034.
"Directional Dry Etching of Silicon by a Reactive Nozzle-Jet", Hideo Akiya, Proc. of DPS, pp. 119-126, Oct. 1981, Tokyo, Japan.
"Pad Oxide Roughening in a Remote Plasma Etch Process for Silicon Nitride Using an In Situ Spectral Ellipsometer", Lee M. Loewenstein, Rod K. Pohlmeier, Stephanie Watts Butler, Steven A. Henck and Walter M. Duncan, Proc. of ECS, vol. 93(21), pp. 373, 1993.
"Selective etching of silicon nitride using remote plasmas of CF.sub.4 and SF.sub.6 ", Lee M. Loewenstein, J. Vac. Sci. Technol. A vol. 7, No. 3, May/Jun. 1989, pp. 686-1394.
"Selective Isotropic Dry Etching of Si.sub.3 N.sub.4 over SiO.sub.2 ", F. H. M. Sanders, J. Dieleman, H. J. B. Peters, and J. A. M. Sanders, J. Electrochemical Soc. vol. 129, No. 11, pp. 2559-2561.
"Highly Selective Etching in Si.sub.3 N.sub.4 Over SiO.sub.2 Employing a Downstream Type Reactor", N. Hayasaka, H. Okano, Y. Horike, Solid State Technology, Apr. 1988, pp. 127-130.
"Initiation Phenomena in Pulsed Chemical Lasers", James P. Moran, R. Bruce Doak, Prepared for Naval Research Laboratory, Oct. 1978.
"Photochemistry of Interhalogen Compounds of Interest as Rocket Propellants", Arthur E. Axworthy, R. D. Wilson, K. H. Mueller, prepared for Air Force Office of Scientific Research, Sep. 1973.
"Plasmaless Dry Etching of Silicon Nitride Films with Chlorine Trifluoride Gas", Yoji Saito, Masahiro Hirabaru, Akira Yoshida, IEICE Trans. Electron, vol. E75-C, No. 7, Jul. 1992, pp. 834-838.
"Plasmaless Cleaning Process of Silicon Surface Using Chlorine Trifluoride" by Yoji Saito, Osamu Yamaoka et al., Appl. Phys. Lett. 56 (12) 19 Mar. 1990, Appl. Phys. Lett 56 (12)., 19 Mar. 1990, pp. 1119-1121.
"Selective Etching of Native Oxide by Dry Processing Using Ultra Clean Anhydrous Hydrogen Fluoride" by N. Miki et al., 730 IEDM 88.
"Selective Interhalogen Etching of Tantalum Compounds and Other Semiconductor Materials" by D. E. Ibbotson et al., Appl. Phys. Lett. 46(8), 15 Apr. 1985, pp. 794-796.
"Characterization of Wafer Cleaning and Oxide Etching Using Vapor-Phase Hydrogen Fluoride" by M. Wong et al., J. Electrochem. Soc., vol. 138, No. 6, Jun. 1991, pp. 1799-1802.
"Wafer Temperature Dependence of the Vapor-Phase HF Oxide Etch" by Man Wang et al., J. Electrochem. Soc., vol. 140, No. 1, pp. 205-208.
"Vapor Phase Cleaning of Submicron Inter-Metal Vias" by Daniel P. Gay et al., FSI Technical Report, TR397, Nov. 5, 1993.
"A New Cleaning method by Using Anhydrous HF/CH.sub.3 OH Vapor System" by Izumi et al., EOS Proceedings, vol. 92-12 (1992), pp. 260.varies.267.
"Etching of Thermal Oxides in Low Pressure Anhydrous HF/CH.sub.3 OH Gas Mixture at Elevated Temperature", by J. Ruzyllo et al., J. Electrochem. Soc., vol. 140, No. 4, Apr. 1993, pp. L64.varies.L66.
Abstract: Pat. No. 3,511,727 to Hays, issued May 7, 1912.
Abstract: Pat. No. 5,240,554 to Hayaski Hisataka, issued Aug. 31, 1993.
Abstract: Pat. No. 5,122,225 to Monte issued Jun. 16, 1992.
Abstract: Pat. No. 5,094,978 to Miyagaki Shinji et al. issued Mar. 10, 1992.
Abstract: Pat. No. 4,717,447 to Dieleman issued Jan. 5, 1988.
Abstract: Pat. No. 4,574,177 to Wang issued Mar. 4, 1986.
Abstract: Pat. No. 4,125,672 to Kakushi et al. issued Jan. 14, 1978.
Abstract: Pat. No. 4,440,883 to Pammer Erich issued Apr. 3, 1984.
Abstract: Pat. No. 4,310,380 to Flamm issued Jan. 12, 1982.
Abstract: Pat. No. 5,069,724 to Fujii et al. issued Dec. 3, 1991.
Abstract: Pat. No. 4,799,991 to Dockrey issued Jan. 24, 1989.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

UV-enhanced dry stripping of silicon nitride films does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with UV-enhanced dry stripping of silicon nitride films, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and UV-enhanced dry stripping of silicon nitride films will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-1864663

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.