Type-1 polysilicon electrostatic discharge transistors

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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Details

C257S316000, C257S355000, C257S356000, C257S360000, C257S408000, C438S201000, C438S211000, C438S230000, C438S232000

Reexamination Certificate

active

06448593

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to transistors, and more particularly to the fabrication of electrostatic discharge transistors in Flash memory arrays.
BACKGROUND OF THE INVENTION
Flash memory chips are conveniently packaged as “flash cards,” using PC Card, CompactFlash, Smart Media and similar formats. Flash memory has become widely used as film in digital cameras as well as auxiliary storage in a variety of handheld commercial and consumer devices. A flash memory chip typically includes a core area and a periphery area. The core area comprises an array of memory transistors for storing data, where each column of memory transistors is accessed by a select transistor. The transistors in the core area have a stacked gate structure, which includes a floating gate comprising a type-1 layer of polysilicon (poly 1) underneath a control gate, which comprises a type-2 layer of polysilicon (poly 2). The layer of poly 2 also forms word lines and select lines in the flash memory array. The transistors in the core area are referred to as poly 1 transistors.
The periphery area of the flash memory chip includes switching logic for the chip. Because flash memory cards are constantly inserted and removed from electronic devices, the periphery area of flash memory chips are provided with protective circuits that prevent damage due to electrostatic discharge (ESD). ESD circuits are normally placed between input/output pads and transistor gates to which the pads are connected. One type of protective circuit is referred to as an ESD transistor. The transistors in the periphery area, including the ESD transistors, have only one gate comprising a layer of poly 2. Thus, these transistors are referred to as poly 2 transistors.
An ESD transistor in the periphery area comprises a gate, source and drain, but the drain is formed by two implants.
FIG. 1
is a flow chart illustrating the processing steps involved in the formation of a conventional ESD transistor in the periphery area of a flash memory. Also shown is a series of cross-sectional views of a substrate showing the resulting structure.
The process begins by depositing a layer of poly 2 on a substrate
50
in step
10
. This is followed by a poly 2 mask and etch in steps
12
and
14
, resulting in a poly 2 gate. After formation of the gate, a LDD mask and LDD implant are performed in steps
16
and
18
to form lightly doped drains (LDD's)
52
at the edge of the channel.
Next, an ESD implant mask and ESD implant are performed in steps
20
and
22
to form a hard MDD (medium doped drains) junction
54
. This heavier second implant typically comprises arsenic at a dose of approximately 1×10
14
to 2×10
15
atoms/cm
2
.
After formation of the hard junction
54
, a layer of oxide
56
is deposited step
24
. The oxide
56
is then etched to form LDD side-wall spacers
57
adjacent to the gate in step
26
. After the LDD spacers are
57
formed, a N+ implant mask is performed in step
28
followed by a N+ implant in steps
30
to form N+ source and drain regions
58
.
Although conventional ESD transistors adequately protect integrated circuits from electrostatic discharge, they have the disadvantage of requiring an extra ESD implant mask, which adds fabrication steps and increases cost.
Accordingly, what is needed is a transistor structure for protecting against electrostatic discharge that does not require an extra ESD implant mask. The present addresses such a need.
SUMMARY OF THE INVENTION
The present invention provides a method and apparatus for providing a polysilicon type-1 ESD transistor in a flash memory chip. The method and apparatus include providing a select gate transistor that includes a gate, a floating gate, a medium doped junction, and a source and drain. The method and apparatus further include forming the source and drain by performing a lightly doped drain (LDD) mask and etch, performing a LDD spacer deposition and LDD spacer etch, and performing a N+ implant mask and a N+ implant.
According to the method and apparatus disclosed herein, the present invention provides an ESD transistor based on a poly 1 select gate transistor, rather than a poly 2 transistor. During memory array fabrication when poly 1 select gate transistors are formed, poly 1 select gate transistors are also located in the memory array where ESD protection is desired. Thereafter, these poly 1 select gate transistors are transformed into ESD transistors, but in less processing steps than required for convention poly 2 ESD transistors.


REFERENCES:
patent: 4982250 (1991-01-01), Manos et al.

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