Thin resist with nitride hard mask for via etch application

Radiation imagery chemistry: process – composition – or product th – Radiation modifying product or process of making – Radiation mask

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438723, 438724, 438725, 438692, 438694, 438700, 438736, H01L 21302

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active

061270709

ABSTRACT:
A method of forming a via structure is provided. In the method, a dielectric layer is formed on an anti-reflective coating (ARC) layer covering a first metal layer; and a nitride layer is formed on the dielectric layer. An ultra-thin photoresist layer is formed on the nitride layer, and the ultra-thin photoresist layer is patterned with short wavelength radiation to define a pattern for a via. The patterned ultra-thin photoresist layer is used as a mask during a first etch step to transfer the via pattern to the nitride layer. The first etch step includes an etch chemistry that is selective to the nitride layer over the ultra-thin photoresist layer and the dielectric layer. The nitride layer is employed as a hard mask during a second etch step to form a contact hole corresponding to the via pattern by etching portions of the dielectric layer.

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"Reactive-Ion Etch of Silicon Nitride Spacer with High Selectivity to Oxide"; Regis et al.; abstract only; 1997. IEEE/SEMI Adv. Semicond. Manuf. Conf. Workshop, 8.sup.th.

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