Thermoplastic plug method of fabricating an integrated circuit p

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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65 36, 65 43, 156323, B32B 3120

Patent

active

046800751

ABSTRACT:
An integrated circuit package is fabricated by assembling a stack which is comprised of a plurality of thin flat epoxy-glass layers, adhesive layers between the epoxy-glass layers, and a staircase-shaped cavity. This cavity extends from an outer epoxy-glass layer to an internal epoxy-glass layer and goes parallel along a portion of the flat surface of the internal epoxy-glass layer and then penetrates through it. Conductors lie on the internal epoxy-glass layer, including bonding pads on the flat surface portions. After the stack is assembled, a plug is inserted into its cavity. This plug is thermoplastic; and it fits snugly into the cavity and extends over a larger area outside the cavity. While the plug is in the cavity, the stack is laminated at a temperature and pressure which causes the plug to soften and conform to the exact shape of the cavity. This dams the adhesive from flowing onto the bonding pads.

REFERENCES:
patent: 3622419 (1971-11-01), London et al.
patent: 3840424 (1974-10-01), Morrison
patent: 4249977 (1981-02-01), Bartholomew
patent: 4296456 (1981-10-01), Reid
patent: 4513355 (1985-04-01), Schroeder et al.

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