Thermal decomposition degreasing method and molded products ther

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – From carboxylic acid or derivative thereof

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528310, 528322, 5283291, 528339, 528340, 528341, 524100, 524227, 524600, 524606, 419 32, 419 36, 419 37, 419 38, 419 41, 419 44, 419 53, 419 57, 264 63, 264344, 264645, 264656, 264657, 264670, C08G 7310, C08K 53477

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058543791

ABSTRACT:
A low-cost thermal decomposition degreasing method capable of drastically reducing the time required for a degreasing process which involves heating, vaporization and thermal decomposition, while assuring the shape retention property of an injection molded product during degreasing. The degreasing process comprises: (i) a first step wherein a molded product placed under a reduced pressure less than or equal to atmospheric pressure is heated at a temperature lower than the melting point of a thermoplastic binder so that the thermoplastic binder partially evaporates by 5 wt % or more, and then the molded product is further heated at a temperature lower than higher one of the melting points of a more volatile organic compound and a thermoplastic resin whereby the thermoplastic binder further evaporates by 10 wt % or more, and wherein the final temperature is set to 200.degree. C. or less; and (ii) a second step wherein the molded product is heated to a temperature higher than or equal to the highest one of the melting points of thermoplastic binder components at a pressure higher than or equal to atmospheric pressure in an atmosphere of gas inert relative to a powder material constituting the molded product.

REFERENCES:
patent: 5059388 (1991-10-01), Kihara et al.
patent: 5531958 (1996-07-01), Krueger
patent: 5627258 (1997-05-01), Takayama et al.

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