Techniques for etching a silicon dioxide-containing layer

Semiconductor device manufacturing: process – Chemical etching – Vapor phase etching

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438723, 438724, 438239, H01L 21302

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058664858

ABSTRACT:
A method in a plasma processing chamber for improving oxide-to-nitride selectivity while etching a borophosphosilicate glass (BPSG)-containing layer to create a self-aligned contact on a semiconductor substrate. The (BPSG)-containing layer is disposed on a SiN layer and into a via formed through the SiN layer. The method includes placing the substrate into the plasma processing chamber, and flowing an etchant source gas into the plasma processing chamber. The etchant source gas includes C.sub.4 F.sub.8 and an additive gas other than carbon monoxide (CO). The additive gas includes molecules having both oxygen atoms and carbon atoms in a 1:1 ratio. The method further includes exciting the etchant source gas with a radio frequency (RF) power source having a frequency of 13.56 MHz to strike a plasma from the etchant source gas, thereby etching at least partially through the BPSG-containing layer.

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"Characterization of Highly Selective SiO.sub.2 /Si.sub.3 N.sub.4 Etching of High Aspect Ratio Holes"; Hisataka et al.; Jpn. J. Appl. Phys., Part 1 (1996), 35(4B), pp. 2488-2493.

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