System and method for imprint lithography to facilitate dual...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S674000, C438S669000

Reexamination Certificate

active

07148142

ABSTRACT:
A system and method are provided to facilitate dual damascene interconnect integration in a single imprint step. The method provides for creation of a translucent imprint mold with three-dimensional features comprising the dual damascene pattern to be imprinted. The imprint mold is brought into contact with a photopolymerizable organosilicon imaging layer deposited upon a transfer layer which is spin coated or otherwise deposited upon a dielectric layer of a substrate. When the photopolymerizable layer is exposed to a source of illumination, it cures with a structure matching the dual damascene pattern of the imprint mold. A halogen breakthrough etch followed by oxygen transfer etch transfer the vias from the imaging layer into the transfer layer. A second halogen breakthrough etch followed by a second oxygen transfer etch transfer the trenches from the imaging layer into the transfer layer. A dielectric etch transfers the pattern from the transfer layer into the dielectric layer. A metal fill process then fills the dual damascene openings of the dielectric layer with metal.

REFERENCES:
patent: 6080529 (2000-06-01), Ye et al.
patent: 6174801 (2001-01-01), Tzu et al.
patent: 6753250 (2004-06-01), Hill et al.
patent: 6768324 (2004-07-01), Yamada et al.
patent: 2005/0202350 (2005-09-01), Colburn et al.

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