Stress released VLSI structure by void formation

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

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438699, 438787, 438958, 438668, H01L 2156

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active

057168881

ABSTRACT:
A new method of forming controlled voids within the intermetal dielectric and within the passivation layer of an integrated circuit is achieved. A first layer of patterned metallization is provided over semiconductor device structures in and on a semiconductor substrate. An intermetal dielectric layer is deposited overlying the first patterned metal layer wherein the thickness of the intermetal dielectric layer is large enough so as to cause the formation of voids within the intermetal dielectric and wherein said voids are completely covered by said intermetal dielectric. A second layer of metallization is deposited over the intermetal dielectric and patterned. A passivation layer is deposited overlying the second patterned metal layer. The thickness of the passivation layer is large enough so as to cause the formation of voids within the passivation layer wherein said voids are completely covered by said passivation layer. The thermal stresses are released by the voids within the intermetal dielectric and within the passivation layer of the integrated circuit.

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