Stacked-gate flash memory and the method of making the same

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C438S257000, C438S267000, C438S258000, C438S261000, C438S424000, C438S294000, C438S296000, C438S211000, C365S185160, C257S315000, C257S314000, C257S317000, C257S390000, C257S401000, C257S321000

Reexamination Certificate

active

06791142

ABSTRACT:

The present invention relates to a semiconductor device, and more specifically, to a flash memory and the method of fabricating the nonvolatile memory.
BACKGROUND OF THE INVENTION
The semiconductor industry has been advanced to the field of Ultra Large Scale Integrated (ULSI) technologies. The fabrication of the nonvolatile memories also follows the trend of the reduction of the size of a device. The high-density nonvolatile memories can be applied as the mass storage of portable handy terminals, solid state camera and PC cards. That is because that the nonvolatile memories exhibit many advantages, such as a fast access time, low power dissipation, and robustness. Further, it can be used to replace magnetic disk memory. The nonvolatile memories include various types of devices, such as EAROM (electrically alterable read only memory), EEPROM (electrically erasable programmable read only memory), EEPROM-EAROMs and non-volatile SRAMs.
Different types of devices have been developed for specific applications requirements in each of the segments of memory. In the device, electrical alterability is achieved by Fowler-Nordheim tunneling which is cold electron tunneling through the energy barrier at a silicon-thin dielectric interface and into the oxide conduction band. Typically, the thin dielectric layer is composed of silicon dioxide and the thin silicon dioxide layer allows charges to tunnel through when a voltage is applied to the gate. These charges are trapped in the silicon dioxide and remain trapped there since the materials are high quality insulators. A conventional flash memory is a type of erasable programmable read-only memory (EPROM). One of the advantages of flash memory is its capacity for block-by-block memory erasure. Furthermore, the speed of memory erasure is fast. For other EPROM, the memory erasure can take up to several minutes due to the erase mode of such type memory is done by bit-by-bit.
Various flash memories have been disclosed in the prior art, the type of the flash includes separated-gate and stacked-gate structure. U.S. Pat. No. 6,180,454 to Chang, et al, entitled “Method for forming flash memory devices”, and filed on Oct. 29, 1999. A further U.S. Pat. No. 6,153,906 to Chang, filed on Dec. 8, 1998. The device includes an oxide layer on a substrate. A stacked gate is formed on the substrate. A tunnel diffusion region is formed in the substrate next to a first side of the stacked gate. The tunnel diffusion region extends to a portion of the substrate under the stacked gate. A doped region is formed in the substrate next to a second side of the stacked gate. The doped region is distant away from the stacked gate by a lateral distance. U.S. Pat. No. 5,956,268 disclosed a Nonvolatile memory structure. The prior art allows for array, block eraseing capabilities.
U.S. Pat. No. 6,153,494 to Hsieh, et al., entitled “Method to increase the coupling ratio of word line to floating gate by lateral coupling in stacked-gate flash” and filed on May 12, 1999. The object of this invention is to provide a method of forming a stacked-gate flash memory having a shallow trench isolation with a high-step in order to increase the lateral coupling between the word line and the floating gate. Hsieh disclosed a step of forming nitride layer and then forming shallow trench isolation (STI) through the nitride layer into the substrate. Then, oxide is filled into the STI, the nitride is then removed leaving behind a deep opening about the filled STI. The detailed description may refer to the prior art. A stacked-gate flash memory cell is provided having a shallow trench isolation with a high-step of oxide and high lateral coupling.
SUMMARY OF THE INVENTION
The object of the present invention is to form flash memory with higher coupling ratio.
It is another object of this invention to provide a method of forming a stacked-gate flash memory having sidewall and lateral coupling to increase the coupling ratio between the control gate and the floating gate of the cell.
The stacked-gate flash memory cell includes a trench formed in a substrate and a tunneling oxide is formed on the substrate. A first part of the floating gate is formed on the tunneling gate. A raised isolation filler is formed in the trench and protruding over the upper surface of the first part of the floating gate, thereby forming a cavity between the two adjacent raised isolation filler. A second part of the floating gate is formed along the surface of the cavity to have a U-shaped structure in cross sectional view. A dielectric layer is conformally formed on the surface of the second part of the floating gate and a control gate is formed on the dielectric layer.
A method for manufacturing flash memory is disclosed. The method comprises forming a first dielectric layer on a semiconductor substrate as a tunneling dielectric and forming a first conductive layer on the first dielectric layer. Next step is to patterns the first dielectric layer, the first conductive layer and the substrate to form a trench in the substrate. An isolation is refilled into the trench, a portion of isolation is removed to a surface of the first conductive layer. A portion of the first conductive layer is removed, thereby forming a cavity between adjacent isolation. A second conductive layer is formed along a surface of the cavity and the isolation, next, a portion of the second conductive layer is removed to a surface of the isolation. Subsequently, a second dielectric layer is formed on a surface of the floating gate, a third conductive layer is formed on the second dielectric layer as a control gate.


REFERENCES:
patent: 6130129 (2000-10-01), Chen
patent: 6171909 (2001-01-01), Ding et al.
patent: 6200856 (2001-03-01), Chen
patent: 6326263 (2001-12-01), Hsieh
patent: 6436765 (2002-08-01), Liou et al.

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