Soft, strong hydraulically entangled nonwoven composite material

Paper making and fiber liberation – Processes and products – Including solid non-waterlaid preform

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111112, 111115, 111146, 111135, 111134, D21H 2734

Patent

active

061030619

ABSTRACT:
A method of making a nonwoven composite material. The method includes the steps of: providing a hydraulically entangled web containing a fibrous component and a nonwoven layer of substantially continuous filaments; applying a bonding material to at least one side of said web; and creping said at least one side of the hydraulically entangled web. The bonder material may be an aqueous mixture including a curable latex polymer, a pigment, and a cure promoter. Also disclosed is a nonwoven composite material made of a hydraulically entangled web including a fibrous component; a nonwoven layer of substantially continuous filaments; and regions containing bonder material covering at least a portion of at least one side of the composite material, wherein at least one side of the web has been creped.

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