Semiconductor device having a device formation region...

Active solid-state devices (e.g. – transistors – solid-state diode – Integrated circuit structure with electrically isolated... – With contact or metallization configuration to reduce...

Reexamination Certificate

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C257S501000, C257S526000, C257S547000

Reexamination Certificate

active

06639294

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to semiconductor devices, and more particularly to a semiconductor device in which a separation (isolation) diffusion layer separates a plurality of device formation regions from one another.
2. Background Art
FIG. 7
is a plan view showing the structure of a conventional semiconductor device.
FIG. 8
is a schematic cross-sectional view of the semiconductor taken along chain line II-II′ device of FIG.
7
. This semiconductor device is used as, for example, a driver for automobiles, motors, etc.
FIG. 8
shows a state in which devices in an epitaxial layer (hereinafter referred to as an epi layer) on a P type silicon substrate
101
are separated from one another.
FIG. 9
is also a schematic cross-sectional view of the semiconductor device obtained as a result of additionally forming aluminum wires
106
in the example of FIG.
8
.
As shown in
FIG. 8
, a P+ diffusion layer
103
, which constitutes a separation diffusion layer, divides the N− epi layer formed on a P type silicon substrate
101
into an N− epi layer
102
and N− epi layers
104
. The N− epi layer
102
constitutes an area adjacent to the dicing area around the chip and is hereinafter referred to as an invalid area, while the N− epi layers
104
each constitute a device formation region. A device separation oxide film
105
is formed on each predetermined area on the N− epi layer
102
and the P+ diffusion layer
103
by the use of the so-called LOCOS method.
FIG. 10
is a schematic cross-sectional view showing a MOS transistor and an NPN bipolar transistor formed in N− epi layers
104
in detail.
As shown in
FIG. 10
, a DMOS (Double Diffusion MOS) device
112
is formed of P− diffusion layers
107
(backgate regions), N+ diffusion layers
108
(source/drain regions), a gate oxide film
110
, and a gate wire
111
in an N− epi layer
104
.
On the other hand, an NPN bipolar transistor
113
is formed of an N+ diffusion layer
121
, a P diffusion layer
122
, an N diffusion layer
123
, and an N+ diffusion layer
124
in another N− epi layer
104
(device formation region) separated by the P+ diffusion
103
, which constitutes an active area. The N+ diffusion layer
121
and the P diffusion layer
122
constitute the emitter region and the base region, respectively, whereas the N diffusion layer
123
and the N+ diffusion layer
124
collectively constitute the collector region.
Further, as shown in
FIG. 9
, the aluminum wires
106
are formed on both the N− epi layer
102
(invalid area) and the P+ diffusion layer
103
adjacent to the invalid area. The aluminum wires
106
are each used to apply a predetermined voltage to the P+ diffusion layer
103
or N− epi layer
102
. To do this, the aluminum wires
106
on the P+ diffusion layer
103
are formed separately and independently of the aluminum wires
106
on the N− epi layer
102
.
However, when a load having an inductance component L (hereinafter referred to as an L load), such as a motor, was connected to a semiconductor device formed in a device formation region in the above conventional structure, a problem arose that device malfunction occurred due to a counterelectromotive force generated by the L load.
FIG. 11
is a schematic diagram showing a portion of an output circuit used in drivers for automobiles, motors, etc. It should be noted that N channel MOS transistors
125
and
126
are formed in device formation regions on the P type silicon substrate
101
, and collectively constitute a driver output circuit. The drain of the N channel MOS transistor
125
and the source of the N channel MOS transistor
126
are connected to an L load (namely a coil
127
in the figure) such as a motor. Further, the source of the N channel MOS transistor
125
is grounded, while a positive potential Vcc is applied to the drain of the N channel MOS transistor
126
.
A description will be made of the counterelectromotive force produced by the L load with reference to FIG.
11
. First, the N channel MOS transistor
126
is turned on to cause a current to flow in the coil
127
, producing an induced magnetic field in the coil
127
. Then, if the N channel MOS transistor
126
is turned off, the N channel MOS transistor
125
is supplied with electrons by an induced current generated by the magnetic field in the coil
127
. The above phenomenon in which an induced current flows after turning off the N channel MOS transistor
126
is called ‘a counterelectromotive force by an L load’.
FIG. 12
includes both a schematic cross-sectional view (similar to that of
FIG. 9
) of the semiconductor device taken along chain line I-I′ of
FIG. 2 and a
schematic diagram for illustrating a problem with the conventional structure. As shown in
FIG. 12
, in the conventional semiconductor device structure, a parasitic NPN transistor
114
is unintentionally formed such that its emitter is an N− epi layer
104
(device formation region), its base is the P type silicon substrate
101
and P+ diffusion layer
103
, and its collector is the N− epi layer
102
(invalid area).
In addition, a parasitic NPN transistor
115
is unintentionally formed such that its emitter is the N− epi layer
102
(invalid area), and its base is the P type silicon substrate
101
and the P+ diffusion layer
103
, and its collector is an N− epi layer
104
(device formation region). Thus, both the collector of the parasitic NPN transistor
114
and the emitter of the parasitic NPN transistor
115
are formed of the N− epi layer
102
(invalid area), which is formed in a rectangular ring along the dicing area as shown in FIG.
7
. Therefore, the collector of the parasitic NPN transistor
114
and the emitter of the parasitic NPN transistor
115
are electrically connected to each other.
First, a description will be made of what causes the malfunction when an L load is connected in the conventional structure. If an L load is connected to a device such as a MOS transistor or an NPN bipolar transistor formed in an N− epi layer
104
, electrons flow from the N− epi layer
104
(device formation region) to the P type silicon substrate
101
due to a counterelectromotive force generated by the L load. This activates the parasitic NPN transistor
114
which in turn supplies electrons to the N− epi
102
layer (invalid area).
Since aluminum wires
106
are formed on the N− epi layer
102
(invalid area), the resistance component
120
of the N− epi layer
102
is low. Therefore, the epi layer
102
(invalid area) supplied with the electrons acts as the emitter of the parasitic NPN transistor
115
.
Generally, the P type silicon substrate
101
is connected to GND (grounded) such that its potential is 0 V. However, it is difficult to set all the areas (portions) to 0 V, producing a potential difference on the order of 10
−1
V at some places. Then, if the potential of the P type silicon substrate
101
(which acts as the base of the parasitic NPN transistor
115
) varies, the parasitic NPN transistor
115
operates, and as a result electrons flow into another device formation region in the active area. This phenomenon has caused the problem that malfunction of a device occurs in the device formation region into which the electrons have flown.
SUMMARY OF THE INVENTION
In view of the foregoing, the present invention has been made, and an object of the present invention is to provide a semiconductor device capable of preventing occurrence of malfunction caused by a counterelectromotive force produced by an L load.
According to one aspect of the present invention, a semiconductor device comprises a semiconductor layer formed on a semiconductor substrate, a separation diffusion layer, and a conductive film. The separation diffusion layer divides the semiconductor layer into a device formation area, which is an active area, and

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