Semiconductor device fabricated on multiple substrate

Details Semiconductor device fabricated on multiple substrate Semiconductor device fabricated on multiple substrate

2002-05-31

2003-04-08

Fahmy, Wael (Department: 2814)

Semiconductor device manufacturing: process

Semiconductor substrate dicing

Having specified scribe region structure

C438S463000

Reexamination Certificate

active

06544866

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a semiconductor device and, more particularly, to a semiconductor device fabricated on a multiple substrate and a method for fabricating the same.
DESCRIPTION OF THE PRIOR ART
A merged memory and logic (MML) device is as an example of a semiconductor device formed on a multiple substrate. The merged memory and logic device has a memory device, such as DRAM (Dynamic Random Access Memory), SRAM (Static Random Access Memory) or the like, and a logic device, which are formed on the multiple substrate in order to achieve a system marked by lightness, thinness, shortness, smallness, high efficiency and low-power consumption.
FIGS. 1A
to
1
C are cross-sectional views showing fabrication processes of a merged memory and logic device according to the prior art.
As shown in
FIG. 1A
, an interlayer insulating layer
11
is formed on a memory device (not shown) and a first semiconductor substrate
10
. A final metal wire is formed on the interlayer insulating layer
11
and then bonding pads
12
are formed in order to join a second semiconductor substrate to the first semiconductor substrate
10
. A protection layer
13
is formed on the bonding pads
12
and the interlayer insulating layer
11
and then the bonding pads
12
are exposed by selectively etching back the protection layer
13
. Typically, different elements, such as gate electrodes of transistors, bit lines, metal wires, contact holes and via holes, are formed on the first semiconductor substrate
10
and metal lines and polysilicon layers are used to implement these structures.
On the other hand, referring to
FIG. 1B
, an interlayer insulating layer
21
is formed on a logic device (not shown) which is formed on a second semiconductor substrate
20
. A final metal wire is formed on the interlayer insulating layer
21
and bonding pads
22
are formed on the interlayer insulating layer
21
in order to join the second semiconductor substrate
20
to the first semiconductor substrate
10
. A protection layer
23
is formed on the bonding pads
22
and the interlayer insulating layer
21
and then the bonding pads
22
are exposed by selectively etching back the protection layer
23
.
The interlayer insulating layer
21
is formed on logic transistors made by polysilicon layers, multi-step metal wires and contact and via holes for metal interconnection.
As shown in
FIG. 1C
, in order to connect each memory device and logic device formed on the first semiconductor substrate
10
and the second semiconductor substrate
20
, respectively, the second semiconductor is turned upside down so as to join the bonding pads
12
of the first semiconductor substrate
10
to the bonding pads
22
of the second semiconductor substrate
20
and the first and second semiconductors
10
,
20
are stacked. When the stacked first and second semiconductor substrates
10
,
20
are annealed at a temperature of 300° C. to 450° C., the bonding pads
12
of the first semiconductor
10
and the bonding pads
22
of the second semiconductor
20
are electrically connected.
Since a conventional stacking technique for a merged memory and logic device, as mentioned above, does not use a mask align key for joining the first and second semiconductor substrates
10
and
20
, a misalignment is caused, making it difficult to electrically connect the first semiconductor substrate
10
and the second semiconductor substrate
20
.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to provide a semiconductor device fabricated on multiple substrates and a method for fabricating the same.
In accordance with a first aspect of the present invention, there is provided a semiconductor device, comprising: 1) a first structure including a first semiconductor substrate, at least one first bonding pad, and at least one alignment key formed on the first semiconductor substrate; and 2) a second structure including a second semiconductor substrate, at least one second bonding pad, and at least one alignment aperture passing through the second semiconductor substrate.
In accordance with another aspect of the present invention, there is provided a semiconductor device comprising: 1) a first structure including a first semiconductor substrate having a first circuit device, a first interlayer insulating layer formed on the first semiconductor substrate, at least one first bonding pad formed on the first interlayer insulating layer, and at least one alignment key formed on the first interlayer insulating layer; and 2) a second structure including a second semiconductor substrate having a second circuit device, a second interlayer insulating layer formed on the second semiconductor substrate, at least one second bonding pad formed on the second interlayer insulating layer, and at least one beam guiding aperture passing through the second structure and providing a beam path to the alignment key on the first interlayer insulating layer.
In accordance with a further aspect of the present invention, there is provided a method for fabricating a semiconductor device, comprising steps of providing a first semiconductor substrate having a first circuit device; forming a first interlayer insulating layer on the first semiconductor substrate; forming at least one bonding pad on the first interlayer insulating layer; forming at least one alignment key on the first interlayer insulating layer; providing a second semiconductor substrate having a second circuit device; forming a second interlayer insulating layer on the second semiconductor substrate; forming at least one second bonding pad on the second interlayer insulating layer; forming at least one alignment aperture by selectively etching the second interlayer insulating layer and the second semiconductor substrate; aligning the first semiconductor substrate and the second semiconductor substrate for joining the first bonding pad with the second bonding pad; irradiating a beam passing through the alignment aperture and detecting a beam reflectivity; re-aligning the first semiconductor substrate until the beam reflectivity is matched with a reflectivity of the alignment key; and joining the first bonding pad with the second bonding pad by a thermal treatment process.


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