Semiconductor device

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S300000, C257S381000, C257S382000, C257S383000, C257S384000, C257S385000, C257S386000, C257S533000, C257S538000, C438S300000

Reexamination Certificate

active

06504220

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor device, and more particularly to a semiconductor device having an electric resistor portion such as a polysilicon resistor layer.
2. Background Art
A conventional semiconductor device will be described below referring to
FIGS. 15
to
17
.
FIG. 15
is a schematic sectional view of a conventional semiconductor device having a polysilicon resistor layer. In
FIG. 15
, the reference numeral
1
represents a p

-substrate as a substrate,
2
represents an n
+
-diffused layer,
3
represents a p
+
-diffused layer,
4
represents an n

-epitaxial layer formed on the n
+
-diffused layer
2
and the p
+
-diffused layer
3
,
5
represents an n

-diffused layer,
6
represents a p+-diffused layer diffused from the surface of the formed n

-epitaxial layer
4
so as to extend to the p
+
-diffused layer
3
,
8
represents an LOCOS (local oxidation of silicon) oxide film as a first insulating layer,
9
represents a p-layer formed on the p
+
-diffused layer
6
,
16
represents p
+
-diffused layers formed by implantation immediately underneath the wiring,
17
represents an oxide film layer as a second insulating layer,
18
represents contact holes formed in the oxide film layer
17
,
19
represents aluminum electrodes as wirings formed on the polysilicon resistor layer through the contact holes
18
, and
20
represents a polysilicon resistor layer as a resistor layer.
Here, the polysilicon resistor layer
20
is formed by adding an impurity, such as boron, to polysilicon, and the quantity of the impurity is adjusted to obtain a desired electric resistance to control the current flowing through the polysilicon resistor layer
20
. Furthermore, each of the LOCOS oxide film
8
and the oxide film layer
17
has a thickness sufficient to insulate current flowing through the polysilicon resistor layer
20
from flowing outwardly. Also, two aluminum electrodes
19
are electrically connected to the polysilicon resistor layer
20
at positions spaced apart from each other through the p
+
-diffused layers
16
.
As described above, the portion constituted by the aluminum electrode
19
, the p
+
-diffused layers
16
, the polysilicon resistor layer
20
, the LOCOS oxide film
8
, and the oxide film layer
17
functions as the so-called electric resistor portion of the semiconductor device.
Next, a method for manufacturing the conventional semiconductor device will be described below referring to
FIGS. 16
a
to
16
d
and
17
a
to
17
c
.
FIGS. 16
a
to
16
d
are schematic sectional views showing the semiconductor device in each of conventional manufacturing process steps; and
FIGS. 17
a
to
17
c
are schematic sectional views showing the semiconductor device in each of the continuing manufacturing process steps. The semiconductor device shown in each drawing includes a CMOS transistor portion in addition to the above-described electric resistor portion.
First, as
FIG. 16
a
shows, after an oxide film is formed on the surface of the p

-substrate
1
, photoengraving is performed to remove the unnecessary part of the oxide film on the p

-substrate
1
. Antimony is implanted into the area from which the oxide film has been removed, and is driven (pushed) at 1240° C. to form an n
+
-diffused layer
2
. Thereafter, the oxide film remaining on the p

-substrate
1
is removed.
Then, after an oxide film of a thickness of several ten nanometers has been formed, photoengraving is performed to remove the unnecessary part of the oxide film. Boron is implanted into the area from which the oxide film has been removed, and is driven at 1150° C. to form a p
+
-diffused layer
3
. Thereafter, the oxide film remaining on the p

-substrate
1
is removed.
Then, on the p

-substrate
1
, on which the n
+
-diffused layer
2
and the p
+
-diffused layer
3
have been formed, a p

-epitaxial layer
4
is formed so as to cover the n
+
-diffused layer
2
and the p
+
-diffused layer
3
.
Next, as
FIG. 16
b
shows, an oxide film of a thickness of several ten nanometers is formed on the p

-epitaxial layer
4
, a nitride film is deposited thereon, and photoengraving is performed to remove the unnecessary part of the nitride film. Phosphorus is implanted into the area from which the nitride film has been removed, and an oxidation treatment is performed at 950° C. to form an oxide film
7
and n

-diffused layers
5
. Here, a part of the n

-diffused layers
5
(n

-diffused layer
5
on the right-hand side of the drawing) functions as a part of a p-channel MOS transistor described later.
Then, after the nitride film remaining on the topmost surface of the p

-substrate
1
has been removed, boron is implanted and is driven at 1180° C. to form a p
+
-diffused layer
6
. Here, a part of the p
+
-diffused layers
6
(p
+
-diffused layer
6
on the right-hand side of the drawing) functions as a part of an n-channel MOS transistor described later.
Next, as
FIG. 16
c
shows, after the oxide film
7
on the n

-diffused layer
5
and the oxide film on the p
+
-diffused layer
6
and the n

-epitaxial layer
4
have been removed, an oxide film of a thickness of several ten nanometers is formed thereon. Then, after a nitride film has been deposited on the oxide film, photoengraving is performed to remove the unnecessary nitride film, and an LOCOS oxide film
8
of a thickness of about 400 nm is formed on the area from which the nitride film has been removed.
Then, after a resist has been applied to the surface, photoengraving is performed to remove the unnecessary part of the resist, and boron is implanted into the area from which the resist has been removed to form a p-layer
9
on the p
+
-diffused layer
6
.
Next, as
FIG. 16
d
shows, a polysilicon film is deposited on the topmost surface of the p

-substrate
1
, and an impurity such as boron is implanted into the entire surface of the polysilicon film. Then, a resist is applied to the impurity-implanted polysilicon film, and patterning is performed to form a desired polysilicon resistor layer
20
.
Next, as
FIG. 17
a
shows, the oxide film formed on the topmost surface of the p

-substrate
1
, and a thickness of several ten nanometers of the LOCOS oxide film
8
are removed. Then, on the n

-diffused layer
5
and the p-layer
9
, corresponding to the CMOS transistor portion, an oxide film (gate oxide film)
10
of a thickness of 10 to 50 nm is formed.
On the oxide film
10
, a polysilicon film
11
and a tungsten silicide film
12
are sequentially deposited. Furthermore, a resist is applied thereon, and patterning is performed to remove unnecessary parts of polysilicon film
11
and tungsten silicide film
12
. Thereby, the gate electrode portion of the CMOS transistor is formed.
Thereafter, the resist is applied thereon, patterning is performed, and phosphorus is rotationally implanted by an angle of 45°, to form an n

-diffused layer
13
on the p-layer
9
. Here the n

-diffused layer
13
is formed in the n-channel portion of the CMOS transistor.
Next, as
FIG. 17
b
shows, the resist applied to the topmost surface in the previous process is removed, and an oxide film is deposited on the area from which the resist has been removed. Then, anisotropic etching is performed to form sidewalls
14
on the sides of the gate electrode portion comprising a polysilicon film
11
and a tungsten silicide film
12
formed in the previous process.
Then, after photoengraving is performed, arsenic is implanted into a part of the n

-diffused layer
13
and is driven at 900° C. in a nitrogen atmosphere to form an n
+
-diffused layer
15
. Here, the n
+
-diffused layer
15
functions as the n-channel source/drain region.
Then, in a p-channel side part of the n

-diffused layer
5
, BF
2
is i

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