Self-aligned polish stop layer hard masking method for forming p

Semiconductor device manufacturing: process – Formation of electrically isolated lateral semiconductive... – Grooved and refilled with deposited dielectric material

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438633, 438699, 216 88, 216 38, H01L 2182, H01L 2176

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active

057211728

ABSTRACT:
A method for forming, without dishing, a planarized aperture fill layer within an aperture within a substrate. There is first provided a substrate having an aperture formed therein. There is then formed upon the substrate and within the aperture a conformal aperture fill layer, where the conformal aperture fill layer is thicker than the depth of the aperture. There is then formed upon the conformal aperture fill layer a conformal polish stop layer having a lower planar region of the conformal polish stop layer where the conformal aperture fill layer is formed within the aperture. The conformal polish stop layer and the conformal aperture fill layer are then planarized through a first chemical mechanical polish (CMP) planarizing method until there is reached the lower planar region of the conformal polish stop layer, while simultaneously forming a patterned polish stop layer and a partially chemical mechanical polish (CMP) planarized aperture fill layer. The patterned polish stop layer is then employed as a etch mask to form an etched partially chemical mechanical polish (CMP) planarized aperture fill layer with a protrusion over the aperture, where the height of the protrusion compensates for a dish which would otherwise form when the etched partially chemical mechanical polish (CMP) planarized aperture fill layer is planarized through a second chemical mechanical polish (CMP) method to form a planarized aperture fill layer within the aperture.

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