SCR cell for electrical overstress protection of electronic...

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S356000, C257S362000

Reexamination Certificate

active

06236087

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to input protection circuitry for sensitive electronic circuits. More specifically, the present invention relates to the protection of integrated circuits from electrical overstress and in particular electrostatic discharge.
2. Description of the Prior Art
Integrated circuits are vulnerable to electrical overstress (EOS). EOS results from an external source discharging large transient voltages onto one or more pins of an integrated circuit. These transient voltages can include very fast transients such as those produced by an electrostatic discharge (ESD), or slower transients such as may result from powerline surges.
ESD is a well known cause of failure in integrated circuits, especially integrated circuits manufactured using CMOS processes, but also, albeit to a lesser extent, those produced by bipolar processes. In CMOS devices, the thin oxide layer of input gates cannot support high voltages without incurring damage. In bipolar devices, where the input voltage is across a junction, breakdown damage occurs when the EOS current becomes excessive.
Input protection circuits are frequently used in integrated circuits to protect against such failures. A typical input protection scheme employed is shown in schematic representation in FIG.
1
. The scheme shown provides a protection circuit
2
incorporated into an integrated circuit. A similar arrangement may however be applied to the manufacture of discrete electronic devices. In the arrangement shown, a pin
1
, which is used for transferring electronic signals from a main structure
3
of the integrated circuit to other electronic devices in the form of either voltages or currents, is shown connected to an ESD protection circuit
2
. Although these circuits are referred to as input protection circuits, the term “input” means any electrical connection on the integrated circuit package capable of connecting the integrated circuit to external circuits. Input protection circuits are not to be understood as only protecting pins which provide the integrated circuit with input signals. Pin
1
is subsequently referred to as “the protected pin”. The ESD protection circuit
2
is further connected to a voltage reference signal
4
, e.g. ground, or the positive or negative voltage supply. In an integrated circuit, the protected pins are the external pins or legs of the integrated circuit package. These external pins/legs are typically connected electrically via bond wires to pads on the surface of the integrated circuit. Pads are areas of metal on the surface of the integrated circuit. Metal tracks electrically connect the pads to other parts of the integrated circuit. For input pins, the pads are typically connected to resistors which in turn are connected to the gates of MOS transistors or the bases of bipolar transistors. With output pins, the pads are typically connected to sources or drains of MOS transistors or to the collectors or emitters of bipolar transistors.
The ESD protection circuit
2
provides a low impedance path from the protected pin
1
to the ground or reference point
4
during an over-voltage event, e.g. an ESD discharge. This low impedance path minimises or eliminates damage to the integrated circuit
3
. The purpose of the input protection circuit is to provide a low impedance path to ground (or indeed any arbitrary node), for discharge of any voltage transient, thus preventing damage to the integrated circuit.
Several approaches to EOS protection circuits have been developed. One approach uses diode connected devices, which may include diode connected bipolar devices having their emitter shorted to their base and diode connected MOS devices having their gate connected directly, or via a resistance, to their source. These types of devices are typically connected between each input/output pin of an integrated circuit and one or more voltage reference pins. These types of protection device restrict however input voltages to within one or two diode voltage drops of the reference voltage to which they are connected. In addition, these types of circuit are unreliable for higher levels of ESD voltages.
A further approach uses back-to-back diodes connected between each input/output pin and a reference pin. This arrangement allows input voltages to exceed the reference voltage. However, large diodes are required in order to provide effective protection at lower levels of ESD. Back-to-back diodes are unsuitable for handling higher levels of ESD.
Another approach to input protection uses Silicon Controlled Rectifier (SCR) cell structures. Protection arrangements using SCR structures are described in U.S. Pat. Nos. 5,751,525 and 4,939,616. A typical example of an SCR cell is shown in FIG.
2
. The illustrated SCR cell is formed in a portion of a P-type silicon semiconductor substrate
14
. It will however be immediately apparent to those experienced in the art that an N-type version of this device may also be implemented. As shown, a lightly doped N-well
15
is formed in the substrate
14
. The N-well
15
has a first heavily doped region of N-type material
17
and a second heavily doped region of P-type material
16
formed in it. These two heavily doped regions
16
,
17
are electrically connected to the protected pin
1
and to the circuit structure
3
. A further region of heavily doped N-type material
19
is located in the P type substrate
14
at a spacing from the N-well
15
. This further region
19
of heavily doped N-type material is electrically connected to ground. Alternatively, this further region of heavily doped N-type material
19
may be electrically connected to another reference potential, e.g. the positive or negative integrated circuit supply voltage. This will change the voltage at which the SCR cell will start to protect the circuit, i.e. the SCR cell's breakdown voltage.
FIG. 3
shows an equivalent electrical circuit of the structure of FIG.
2
. The equivalent circuit comprises a protected pin
1
connected to the main integrated circuit structure
3
. A first resistor
21
is connected between the protected pin
1
and the collector of a first transistor
26
. The collector of the first transistor
26
is also connected to the base of a second transistor
22
. The base of the first transistor
26
is connected to the collector of the second transistor
22
. The emitter of the first transistor
26
is connected to a reference node
4
which has a reference potential, typically ground. The emitter of the second transistor
22
is connected to the integrated circuit structure
3
and to the protected pin
1
. A second resistor
29
is connected between the collector of the second transistor
22
and the reference node
4
. The first resistor
21
is formed by the first heavily doped N region
17
in combination with the lightly doped N-well
15
. The first transistor
26
is formed by the N-well
15
, the P type substrate
14
and the further heavily doped region
19
of N-type material, these forming the collector, base and emitter of the first transistor respectively. The second transistor
22
is formed by the heavily doped P-type region
16
, the N-well
15
and the P-type substrate
14
. The second resistor
29
is formed by the region of heavily doped N-type material
19
. A typical operating characteristic for this device is shown in FIG.
4
.
Normally the device operates in the high impedance region and no current flows through the protection device. However, as the voltage across the SCR cell device reaches its breakdown voltage, a phenomenon known as “avalanche conduction” occurs in the first transistor
26
. Avalanche conduction occurs when a sufficiently large negative voltage is applied to a semiconductor junction, the resulting electric field pulling electrons directly out of covalent bonds. The electron-hole pairs thus created then contribute a greatly increased reverse current. This current in turn causes the first transistor
26
to start to turn on, and the voltage across its collector-emi

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