Rotating seals for cell processing systems

Seal for a joint or juncture – Seal between relatively movable parts – Relatively rotatable radially extending sealing face member

Reexamination Certificate

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Details

C277S375000, C277S401000, C277S405000, C277S907000, C285S121600

Reexamination Certificate

active

06439577

ABSTRACT:

FIELD OF THE INVENTION
The invention relates to rotating seals for centrifugal devices useful, inter alia, in cell processing or cell washing applications.
BACKGROUND OF THE INVENTION
Generally, cell processing requires steps in which cells or cell elements are separated from a liquid phase. This separation is typically accomplished by centrifugation. The sterility of the cells being processed is protected by the incorporation of a dynamic seal between rotatable and stationary centrifuge elements, referred to as a “rotating seal”. In addition to deterring the entrance of microbes into the sterile environment of the processing apparatus and the biological materials contained therein, a rotating seal ideally minimizes the leakage of air and frictional heating and is capable of tolerating mild to moderate misalignment and vibration.
A number of designs for rotating seals have been developed. For example, U.S. Pat. No. 3,489,145 by Judson et al. discloses a lower rotating element that forms a seal with an upper stationary element, and that has a central bore extending throughout. U.S. Pat. Nos. 3,409,203 and 3,565,330 by Latham disclose rotating seals formed from a stationary rigid low-friction element in contact with a moving rigid element and an elastomeric element which provides a resilient static seal as well as a modest closing force between the seal surfaces. U.S. Pat. No. 3,801,142 by Jones et al. relates to a pair of elements having confronting annular fluid-tight sealing surfaces maintained in a rotatable but fluid-tight relationship by axial compression of a length of elastic tubing. In the “B. T. Bowl” marketed by Bellco (Mirandola, Italy), a rotating seal is formed between a ceramic ring element attached to rotatable elements of a centrifuge and a fixed graphite ring attached to stationary centrifuge elements; an elastomeric diaphragm is attached at one end to an adapter ring for the graphite ring and at the other end to a stationary part of the centrifuge. U.S. Pat. Nos. 4,300,717 and 5,045,048 by Latham, Jr. relate to a rotating seal which has been modified by the incorporation of recessed areas contiguous with “sealed” regions; the recessed areas are in communication with the external environment and are used to entrap and expel extraneous particles which may form during centrifugation.
In the field of centrifugal cell washing, two technologies currently dominate the state of the art, as exemplified by the Cobe 2991 and the Haemonetics Model 115 cell washers. Both systems employ a set of rotating seals to contain the fluids in the disposable rotating containers. These seals have been classified by the FDA as “open” devices for the purpose of washing red blood cells, in that the seals have not yet been validated as having the ability to satisfactorily prevent biological contamination of the sterile interior under all running and handling conditions. According to the American Association of Blood Banks (“AABB”) standards, “when glycerolizing or deglycerolizing involves entering the container, the system is considered ‘open’ and the resulting suspension of deglycerolized cells can be stored for only 24 hours at 1-6 degrees Centigrade.” This 24-hour storage shelf life after deglycerolization, and other factors (including cost), make the foregoing systems less useful for routine inventory management and relegate them primarily to specialty uses such as storing rare blood types, autologous donations, or battlefield applications for the Navy.
None of the foregoing rotating seals provides a seal which permits the storage of processed biological materials such as red blood cells for extended period of time. The foregoing seals do not provide adequate protection from the contamination of processed biological materials by microbial contaminants.
SUMMARY OF THE INVENTION
The invention provides an improved rotating seal which provides enhanced anticontamination properties for use in particular in centrifugal devices for processing biological materials. The seal of the invention comprises at least two concentrically spaced rotating seals, wherein the annular space between the seals forms at least one sterile chamber. In the event of a leak in one of the concentrically spaced rotating seals, the additional seal or seals act to maintain the sterile environment of the cell processing system by reducing or preventing microbial contamination. In addition, the sterile annular chamber can be pressurized with a sterile supply of gas as a second means of reducing or preventing microbial contamination. The pressurized chamber acts as a barrier to prevent microbes from migrating into the interior of the cell processing system across a leaky seal. The pressurized chamber also acts as a barrier to reduce or prevent the migration of fluids or particulate matter from the interior of the cell processing system across the a leaky seal.
According to one aspect of the invention, an improved cell processing system is provided, the improvement comprising a plurality of annular rotating seals between rotating and non-rotating portions of the cell processing system. The plurality of annular rotating seals define at least one annular space between the annular rotating seals. The at least one annular space is constructed and arranged for receiving pressurized gas. In some embodiments, the plurality of annular rotating seals includes a plurality of sealing members defining annular sealing surfaces which form a plurality of concentrically spaced annular rotating seals, the annular rotating seals defining at least one annular space. At least one of the sealing members defines a channel in a non-sealing surface, which channel is in gaseous communication with the at least one annular space. Preferably the at least one annular space is pressurized with gas. In certain preferred embodiments, the annular sealing surfaces are substantially planar. In other embodiments, the apparatus also includes a body defining a gas port, wherein the gas port is in gaseous communication with the channel. The apparatus also can include a pressure sensor in communication with the gas port for monitoring the gas pressure in the annular space.
According to another aspect of the invention, a seal apparatus is provided. The seal includes plurality of annular seal members. A first annular rotating seal member includes a sealing face which defines a plurality of concentrically spaced annular sealing surfaces, and an axial opening. A second annular rotating seal member has a sealing face which defines at least one annular sealing surface, and an axial opening. The first annular rotating seal member and the second annular rotating seal member are axially aligned and the annular sealing surfaces are placed in contact to form a plurality of spaced apart seals. Preferably the annular sealing surfaces are substantially planar. In certain embodiments, the sealing face of the first sealing element further defines an annular space between the annular sealing faces. The annular sealing surfaces can be biased together by a bias element, which preferably is an elastomeric spring element. The annular sealing surfaces are preferably formed of a material selected from the group consisting of ceramics, carbon phenolic and equivalent carbon composite materials; more preferably, all annular sealing surfaces are formed of ceramic materials. In other embodiments, at least one of the non-sealing faces of the first annular rotating seal member and the second annular rotating seal member define a channel in gaseous communication with the annular space.
The seal apparatus also can include a body which includes a first port disposed in the axial openings of the first and second annular rotating seal members. Preferably at least one of the non sealing faces of the first annular rotating seal member and the second annular rotating seal member define a channel in gaseous communication with the annular space, wherein the body includes a gas port in communication with the channel. The seal apparatus also includes in some embodiments a base having an axial opening

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