Replaceable plate expanded thermal plasma apparatus and method

Coating processes – Direct application of electrical – magnetic – wave – or... – Plasma

Reexamination Certificate

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Reexamination Certificate

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10655350

ABSTRACT:
The present invention provides a deposition process for plasma enhanced chemical vapor deposition of a coating on a substrate. The process comprises detennining a target process condition within a chamber of an expanding thermal plasma generator; the generator comprising a cathode, a replaceable cascade plate and an anode comprising a concentric orifice; and thereafter replacing the cascade plate with another plate having a configured orifice to effect the identified target process condition. The plasma is then generated at the target process condition by providing a plasma gas to the plasma generator and ionizing the plasma gas in an arc between cathode and anode within the generator and expanding the gas as a plasma onto a substrate in a deposition chamber.

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PCT International Search Report dated Mar. 14, 2005.
van de Sanden et al., The expanding thermal arc plasma: the low-flow regime, Plasma Sources Sci. Technol., 7, pp. 28-35 (1998).

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