Repairing and restoring strength of etch-damaged low-k...

Coating processes – Restoring or repairing

Reexamination Certificate

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C106S010000, C106S270000, C106S003000, C106S404000, C106S453000, C106S456000, C106S464000, C106S475000, C106S481000, C427S337000, C427S539000, C427S387000, C427S389000, C427S391000, C427S535000, C427S216000, C427S221000, C427S222000, C438S004000, C438S623000, C438S637000, C438S778000, C438S781000, C524S588000, C524S730000, C524S773000, C524S780000, C524S785000, C524S786000, C524S788000, C524S789000, C524S837000, C524S847000, C524S858000, C524S859000

Reexamination Certificate

active

07807219

ABSTRACT:
A process of repairing a plasma etched low-k dielectric material having surface-bound silanol groups includes exposing at least one surface of the dielectric material to (a) a catalyst so as to form hydrogen bonds between the catalyst and the surface-bound silanol groups obtaining a catalytic intermediary that reacts with the silane capping agent so as to form surface-bound silane compounds, or (b) a solution comprising a supercritical solvent, a catalyst, and a silane capping agent so as to form hydrogen bonds between a catalyst and the surface-bound silanol groups obtaining a catalytic intermediary that reacts with the silane capping agent so as to form surface-bound silane compounds. Horizontal networks can be formed between adjacent surface-bound silane compounds. The dielectric material can be further treated with an organic acid so as to catalyze a hydrolytic reaction with alkoxy groups on the surface-bound silane compounds forming silanol groups that can be condensed via heat to remove water as a byproduct.

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