Re alloy coating for diffusion barrier

Stock material or miscellaneous articles – All metal or with adjacent metals – Composite; i.e. – plural – adjacent – spatially distinct metal...

Reexamination Certificate

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C416S24100B, C420S433000

Reexamination Certificate

active

10494014

ABSTRACT:
Disclosed is a Re alloy coating for diffusion barrier, such as a high-temperature equipment member, which comprises an atomic composition of 30% to less than 90% Re; and an atomic composition of 5% to less than 60% X (wherein X is at least one selected from the group consisting of Cr, Mo and W), with the remainder except for inevitable impurities being at least one selected from the group consisting of Ni, Fe and Co. Even if the alloy coating for diffusion barrier includes a diffusion layer containing at least one of the group consisting of Al, Si and Cr, a desired alloy composition of the alloy coating for diffusion barrier can be assured by a surface coating process and diffused components from the substrate while substantially preventing the diffusion of the elements of the diffusion layer during a homogenizing heat treatment. The alloy coating for diffusion barrier may include a Re-containing-alloy stress relief layer inserted between the film and the substrate. The Re alloy coating can suppress the deterioration of the substrate and the coating layer due to the reaction therebetween to provide an extended life span of the equipment member.

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Narita; Shoji; Hisamatsu; Yoshida; Fukumoto and Hayashi;Rhenium Coating as a Diffusion Barrier on a Nickel-based Superalloy in High Temperature Oxidation; High-Temperature Corrosion and Protection 2000; pp. 351-357, no month given.
Narita; Hayashi; Shoji; Hisamatsu Yoshida and Fukumoto;Application of Rhenium Coating as a Diffusion Barrier to Improve the High Temperature Oxidation Resistance of Nickel-based Superalloy; Corrosion 2001; Paper No. 01157; pp. 1-11, no month given.
Shoji, Hisamatsu, Hayashi and Narita:Guidelines To Develop Technologies Aiming At Oxidation Resistance In Ultrahigh Temperature Application Of Rhenium-Based Alloy Coating To Nickel-Based Supper Alloy, Report of the 123rd Committee on Heat Resisting Materials and Alloys, Japan Society for the Promotion of Science vol. 41, pp. 127-134(Mar. 2000).
Yoshida, Hisamatsu, Hayashi, Narita, Noguchi, Yakuwa, and Miyasaka:Forming Coating As A Diffusion Barrier And Oxidation Resistance Property, Prepared manuscript for the 47thMaterial And Environment Symposium, pp. 141-142, Japan Society Corrosion Engineering Corrosion Center, Yamaguchi (Oct. 2000).
Hisamatsu, Yoshida, Hayashi, Narita, Murakami, and Harada:Diffusion Barrier Properties Of Re Coating Film And Oxidation Resistance Of Nickel-Based Super-Alloy, Prepared Manuscripts for the 47thMaterial And Environmental Symposium, pp. 153, Japan Society Corrosion Engineering Corrosion Center, Yamaguchi (Oct. 2000).
Yoshida, Hayashi, Narita, Noguchi, Yakuwa, and Miyasaka:Forming Process Of Re Diffusion Barrier And Changes In Structures Of Oxidized Coating, Prepared manuscripts for the 48thMaterial And Environmental Symposium, pp. 395, Japan Society Corrosion Engineering Corrosion Center, Sapporo (Sep. 2001).

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