Process for producing sub-micron ceramic powders of perovskite c

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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156621, 156DIG75, 156DIG85, 156DIG95, 423593, 423598, 252 629, 501134, C30B 710, C30B 2922

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051124335

ABSTRACT:
A process for making a crystalline ceramic powder having a perovskite structure, ABO.sub.3, that includes the steps of preparing a first acidic solution containing one or more elements selected from the group consisting of hafnium, zirconium, titanium, niobium, tantalum, uranium, iron, antimony, lanthanum, bismuth, thorium, indium, nickel, manganese, neodymium, samarium, cobalt, tungsten, tin, vanadium, dysprosium, praseodymium, yttrium, promethium, europium, cerium, ytterbium, lutetium, scandium, gadolinium, terbium, holmium, erbium, thulium, chromium, potassium, and lithium; preparing a second basic solution containing a sufficient concentration of hydroxide to provide a predetermined pH when mixed with the first solution; adding the first acidic solution to the second basic solution to precipitate a substantially pure mixture of hydroxides; washing the precipitate to remove hydroxide and salt impurities that solubilize lead or other constituent elements of the powder; preparing an aqueous slurry of the washed precipitate and adding oxides or hydroxides of one or more of the elements selected from the group consisting of barium, strontium, calcium, magnesium, lead, zinc, yttrium, magnesium, manganese, cobalt, zinc and nickel; hydrothermally treating the slurry at an elevated temperature and pressure for a time sufficient to form the powder; and drying the powder; wherein when lead, zirconium and titanium are selected the perovskite has the general formula: Pb(Zr.sub.1-x Ti.sub.x)O.sub.3, wherein x has a value of:

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