Process for bonding a shell to a substrate for packaging a semic

Semiconductor device manufacturing: process – Making device or circuit responsive to nonelectrical signal – Physical stress responsive

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438 88, 438118, 438125, 438456, 438466, 438611, 438654, 438656, 438661, H01L 2160, H01L 2148

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058375627

ABSTRACT:
A process for manufacturing a vacuum enclosure for a semiconductor device formed on a substrate with leads extending peripherally. Assembly of the enclosure is compatible with known batch fabrication techniques and is carried out at pressures required for optimal device operation. In a first embodiment, an intrinsic silicon shell is sealed to the substrate via electrostatic or anodic bonding with the leads diffusing into the shell. In a second embodiment, a thin interface layer of silicon or polysilicon is deposited on the substrate prior to electrostatic bonding a glass shell thereon. In a third embodiment, tunnels are formed between a lower peripheral edge of the shell and the substrate, allowing leads to pass thereunder. The tunnels are sealed by a dielectric material applied over the enclosure.

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K. Minami, "Cavity Pressure Control for Critical Damping of Packaged Micro Mechanical Devices", The 8th International Conference on Solid-State Sensors and Actuators, and Eurosensors IX, Sweden, pp. 240-243, Jun. 25, 1995.

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