Power MOS transistor having increased drain current path

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S409000, C257S262000, C257S260000

Reexamination Certificate

active

06552393

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor element for electrical power control, such as for motor control, a power circuit, or illumination control, and more particularly to a power MOS transistor that is highly pressure-resistant and is for use with a high current.
2. Description of Related Art
Conventionally, as one example of the constitution of a power MOS transistor, a lateral power MOS structure is known, which appears in Document 1 (Document 1: Proceedings International Symposium on Power Semiconductor Devices & IC's, Tokyo, pp.322-327: A 1200V BiCMOS TECHNOLOGY AND ITS APPLICATIONS), for example. In addition, ICs (intelligent power elements), in which a lateral power MOS transistor of this kind and a control circuit are mounted on a chip, are well known.
The structure of the lateral power MOS transistor of Document 1 will be described hereinbelow in a straightforward manner with reference to FIG.
6
(A) and FIG.
6
(B).
In FIG.
6
(A) and FIG.
6
(B), the reference numeral
100
represents a conventional lateral power MOS transistor. An N well layer
104
, which constitutes a drain, is formed at a given depth, in a thickness direction, from the surface of a P-type semiconductor substrate
102
. Within this N well layer
104
, a drain N+ diffusion layer
106
is formed, and SiO
2
films
108
and
108
x
are respectively formed on both sides of drain N+ diffusion layer
106
. A source N+ diffusion layer
110
is provided in the surface of substrate
102
and a gate oxide film
112
is provided on substrate
102
and between source N+ diffusion layer
110
and N well layer
104
. Within N well layer
104
which is beneath the SiO
2
film
108
x
that is between gate oxide film
112
and drain N+ diffusion layer
106
, a P+ layer
114
is formed. A gate electrode
116
is formed on gate oxide film
112
. A drain electrode
118
is provided on drain N+ diffusion layer
106
. A source electrode
120
is formed on source N+ diffusion layer
110
. Drain electrode
118
and source electrode
120
are aluminum wiring. Consequently, this wiring
118
and
120
are isolated by a PSG film
122
, which is provided above substrate
102
. In addition, a passivating film
124
is formed so as to cover drain electrode
118
and source electrode
120
, and PSG film
122
.
In order to furnish this transistor
100
with high pressure-resistance characteristics, N well layer
104
, which constitutes a drain, is formed at a given depth in the thickness direction of the substrate. As a consequence, it is possible to alleviate an electric field of a magnitude from several tens of volts to several hundreds of volts, or occasionally several thousands of volts, which is applied to drain
104
.
SiO
2
film
108
x
is provided at the upper face of N well layer
104
and so as to adjoin gate oxide film
112
. This SiO
2
film
108
x
serves to permit a high electric field to be released from drain
104
to gate electrode
116
, and also makes it possible to prevent the destruction, by a high electric field, of the insulation constituted by gate oxide film
112
.
Furthermore, P+ layer
114
is formed beneath the SiO
2
film
108
x
that is between gate oxide film
112
and drain N+ diffusion layer
106
. As a result, requirements are satisfied for the basic constitution of a junction-type FET
150
in which this P+ layer
114
and substrate
102
constitute a gate, drain N+ diffusion layer
106
is a drain, and source N+ diffusion layer
110
is a source. Also, a depletion layer is formed that extends from the gate region of this junction-type FET
150
to the channel region constituted by N well layer
104
. This depletion layer fulfils the task of releasing the electric field from the drain. Consequently, operation by the lateral power MOS transistor within a high voltage range can be ensured.
Formation of junction-type FET
150
inside the lateral power MOS transistor discussed above whose structure is shown in FIGS.
6
(A) and
6
(B) is ultimately limited by the voltage drop of the drain current across this FET structure. As shown by the dotted line, the drain current enters FET
150
from drain electrode
118
and flows to the gate electrode and source electrode side of the MOS transistor via a channel portion (N well layer
104
) of the junction-type FET. As a result, upon passing through the channel portion of the junction-type transistor, the drain current is subjected to channel resistance, whereby a decrease is generated, over a given unit period, in the drain current passing through the channel portion.
In attempting to achieve a large current in a power MOS transistor of this kind, normally gate length L may be made short and gate width W broad. However, in order for a high voltage to be employed, to prevent the channel being shortened by a high voltage, it is necessary to ensure a certain value for gate length L. Consequently, in order to permit a large current to flow in this power MOS transistor, a method is adopted of making gate width W broad.
Therefore, as a result of making gate width W broad, the surface area of the power MOS transistor increases. However, In an IC that comprises a lateral power MOS transistor of this kind, the power MOS transistor occupies 50-80% of the surface area of the chip. Consequently, the act of making gate width W broad involves an increase in the surface area of the chip. The increase in the chip surface area adversely affects the yield of the elements, the miniaturization of components, and the multi-functionality that is determined by the degree of integration and the on-chip mounting.
It is therefore an object of the present invention to provide a power MOS transistor that is capable of permitting a large current to flow without making the gate width broad.
It is a further object of the present invention to provide a power MOS transistor that has a structure allowing a good yield to be obtained for a highly integrated, multifunctional, miniature IC.
SUMMARY OF THE INVENTION
For this reason, the power MOS transistor of the present invention comprises a first-conductivity-type substrate; a second-conductivity-type well region; a second-conductivity-type first electrode region; a first-conductivity-type region; and a second-conductivity-type second electrode region.
The first electrode region and first-conductivity-type region are respectively provided so as to be spaced apart from one another within the well region. Further, the second electrode region is provided within the substrate. This first electrode region, first-conductivity-type region and second electrode region are respectively arranged in this order so as to be spaced apart from one another along a straight line (this straight line direction constitutes a first direction) when viewed in a planar direction. As a result of this arrangement, a main channel region is formed which extends from the first electrode region, along the underside of the first-conductivity-type region, and to the second electrode region.
Further, the first-conductivity-type region is constituted by a plurality of first-conductivity-type sub-regions, which are arranged so as to be spaced apart from one another in a second direction that is orthogonal to the above-mentioned first direction (from the first electrode region to the first-conductivity-type region and then to the second electrode region). Further, surface channel regions (also called channel sub-regions) are formed between these adjacent first-conductivity-type sub-regions.
A bulk junction-type FET (called a first junction-type FET) is constituted in the above-mentioned structure of the present invention, similarly to the prior art, by a gate, which comprises a substrate and a first-conductivity-type region; a drain, which comprises a first electrode region; and a source, which comprises a second electrode region. In addition, a surface junction-type FET (called a second junction-type FET) is constituted in the upper face of thi

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