Ozone-assisted bi-layer lift-off stencil for narrow track...

Radiation imagery chemistry: process – composition – or product th – Imaging affecting physical property of radiation sensitive... – Making electrical device

Reexamination Certificate

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C430S312000, C430S313000

Reexamination Certificate

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10827949

ABSTRACT:
A method for forming a big-layer lift-off mask for use in fabricating GMR read-head sensors with trackwidths of less than 0.1 microns. The mask layers are formed symmetrically on each other, each layer of the mask having a novel dog-bone shape and the lower mask layer being substantially undercut relative to the upper mask layer. The central portion of the lower mask layer forms a narrow ridge that maintains the upper mask layer at a fixed height above a substrate, thereby avoiding problems associated with big-layer lift-off masks of the prior art. The method of forming the lower ridge requires a carefully controlled undercutting of the lower mask layer, which is accomplished by using an ozone-assisted oxidation process.

REFERENCES:
patent: 6493926 (2002-12-01), Han et al.
patent: 6635185 (2003-10-01), Demmin et al.
patent: 2002/0167764 (2002-11-01), Fontana, Jr. et al.
patent: 2003/0170961 (2003-09-01), Morgan et al.
patent: 2004/0103524 (2004-06-01), Breyta et al.
patent: 2004/0109263 (2004-06-01), Suda et al.
patent: 2006/0024618 (2006-02-01), Chen et al.

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