Optical coupling device with ball lens and method for manufactur

Optical waveguides – With disengagable mechanical connector – Optical fiber/optical fiber cable termination structure

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385 61, 385 74, 385 85, 385 93, G02B 636

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active

057684588

ABSTRACT:
An optical coupling device includes a ferrule that holds an optical fiber; a ball lens that focuses light from the optical fiber upon a point; and a housing that aligns the ferrule and the ball lens. A method for manufacturing such an optical coupling device includes the steps of fabricating a ferrule to support and hold a single-core optical fiber; inserting and fitting the single-core optical fiber into the center of the ferrule; grinding the face of the ferrule holding the single-core optical fiber; fabricating a ball lens whose surface is coated with an anti-reflection film to focus light from the single-core optical fiber on a point; fabricating an integral housing on the basis of a calculation of an offset distance for aligning the ferrule and the ball lens; fixing the ferrule to the inside of the housing; and pushing the ball lens into the housing with a predetermined pressure to fix the ball lens to the inside of the housing.

REFERENCES:
patent: 4781431 (1988-11-01), Wesson et al.
patent: 5432880 (1995-07-01), Diner
patent: 5452389 (1995-09-01), Tonai
patent: 5586208 (1996-12-01), Nishiyama

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