NO x catalyst and method of suppressing sulfate formation...

Catalyst – solid sorbent – or support therefor: product or process – Zeolite or clay – including gallium analogs

Reexamination Certificate

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C423S232000, C423S213200, C423S213500, C423S239200, C502S064000, C502S065000, C502S066000, C502S071000, C502S073000, C502S074000, C502S077000, C502S078000, C502S079000

Reexamination Certificate

active

07094722

ABSTRACT:
The activity and durability of a zeolite lean-bum NOx catalyst can be increased by loading metal cations on the outer surface of the zeolite. However, the metal loadings can also oxidize sulfur dioxide to cause sulfate formation in the exhaust. The present invention is a method of suppressing sulfate formation in an exhaust purification system including a NOxcatalyst. The NOxcatalyst includes a zeolite loaded with at least one metal. The metal is selected from among an alkali metal, an alkaline earth metal, a lanthanide metal, a noble metal, and a transition metal. In order to suppress sulfate formation, at least a portion of the loaded metal is complexed with at least one of sulfate, phosphate, and carbonate.

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