Multi-phase overcoats for magnetic discs

Chemistry: electrical and wave energy – Processes and products – Coating – forming or etching by sputtering

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20419215, 2041922, 427131, C23C 1434

Patent

active

057858250

ABSTRACT:
A magnetic disc for use in a magnetic disc drive is provided. The magnetic disc includes a recording surface wherein the recording surface includes a dual phase carbon overcoat. The dual phase carbon overcoat includes an amorphous carbon film sputtered on a magnetic layer. A doped amorphous carbon film is sputtered on the amorphous carbon film. The dual phase carbon overcoat has demonstrated improved hardness, reduced stiction and superior corrosion resistance over the prior art. A method of manufacturing the magnetic disc is also provided. The method includes providing a sputtering apparatus having a process chamber, providing a partially manufactured magnetic disc having a magnetic layer thereon, placing the partially manufactured magnetic disc within the process chamber, sputtering an amorphous carbon film on the magnetic layer, and sputtering a doped amorphous carbon film on the amorphous carbon film. The process reduces throughput inefficiencies due to down time cleaning and avoids carbon induced damage to the discs.

REFERENCES:
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patent: 4778582 (1988-10-01), Howard
patent: 4820584 (1989-04-01), Morita et al.
patent: 5045165 (1991-09-01), Yamashita
patent: 5453168 (1995-09-01), Nelson et al.
Marinkovic et al., "Preparation and Properties of Sputtered Glassy Carbon Films", Carbon, vol. 14, No. 6, pp. 329-331, Pergamon Press, 1976.
"`Dual-Carbon`, A New Surface Protective Film For Thin Film Head Disks", by J. Ishikawa, N. Tani, T. Yamada, Y. Ota, K. Nakamura and A. Itoh, IEEE Transactions On Magnetics, vol. Mag.-22, No. 5, Sep. 1986.
"Thin Film Processes", by John L. Vossen, Wener Kern, Academic Press, Inc., 1978, pp. 131-137.

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