Mold core and method for fabricating mold core

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Reexamination Certificate

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C430S323000

Reexamination Certificate

active

07989149

ABSTRACT:
An exemplary method for fabricating a mold core includes the following steps. First, an ultraviolet (UV) transmitting glass substrate is provided. Second, a photo resist layer is formed on the substrate. Third, the photo resist layer is exposed under a UV light and developed to form a plurality of spaced through holes therein. Fourth, the areas of the surface of the substrate under the through holes are etched to form a plurality of cavities. Fifth, each cavity is filled with a light-curable material, and the photo resist layer is removed. Sixth, the light-curable material is solidified to form a light-cured material block in each cavity. Lastly, the light-cured material block in each cavity is machined using an ultra-precision machine to form a molding surface of the light-cured material block. Thereby, the mold core with a plurality of the molding surfaces is obtained.

REFERENCES:
patent: 6569608 (2003-05-01), Tanaka et al.
patent: 7608387 (2009-10-01), Louh
patent: 2004/0229171 (2004-11-01), Chen
patent: 2005/0031998 (2005-02-01), Chen et al.
patent: 2-217233 (1990-08-01), None
patent: 2005-243103 (2005-09-01), None
Computer-generated translation of JOP 2005-243103 (Sep. 2005).
Abstract of KR 2005-032389 (Apr. 2005).

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