Microlens forming method

Etching a substrate: processes – Gas phase etching of substrate – Application of energy to the gaseous etchant or to the...

Reexamination Certificate

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C438S725000

Reexamination Certificate

active

11214785

ABSTRACT:
In a method for forming microlenses, an etching process is performed by using a processing gas on an object to be processed provided with a substrate, a lens material layer formed on the substrate and a mask layer of a lens shape formed on the lens material layer to etch the lens material layer and the mask layer, so that the lens shape of the mask layer is transcribed to the lens material layer. The processing gas is a gaseous mixture of a gas containing fluorine atoms but no carbon atoms and a fluorocarbon-based gas having a ratio of the number of carbon atoms to the number of fluorine atoms which is greater than or equal to 0.5, the gaseous mixture having no oxygen gas.

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patent: 2004/0197898 (2004-10-01), Nakatani et al.
patent: 2005/0061772 (2005-03-01), Amemiya
patent: 10-148704 (1998-06-01), None
patent: 2000-164837 (2000-06-01), None
patent: 2002-110952 (2002-04-01), None
Anonymous (Fabrication of a plano-convex microlens . . . ; Derwent 2000-180595)□□.
Mersereau et al. (Fabrication of fused silica microlens arrays; AT&T Bell Labs; Pro. SPIE, vol. 1751, p. 229-233, Jan. 1993). □□.
Chen et al. (Fabricating a Silicon Microlens Mold by ICP dry etching; Apr. 2003 IEEE) □□.
Chen et al. (znO/PMMA Thin Film Nanocompositions of Optical Coatings; ; Rensselaer Nanotechnology Center, RPI; SPIE 2003).
Wolf et al (Silicon Processing for the VLSI Era; vol. 1; 1986; Lattice Press).
VisionDirect.com (advertisement for Ridgid Gas Permeable Lens, printed Mar. 2007).

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