Methods of forming flip chip bumps and related flip chip bump co

Active solid-state devices (e.g. – transistors – solid-state diode – Combined with electrical contact or lead – Flip chip

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257737, 257738, H01L 2348, H01L 2352, H01L 2940

Patent

active

060877316

ABSTRACT:
Methods of forming flip chip bumps and related flip chip bump constructions are described. In one implementation, a bump of conductive material is formed over a substrate. At least a portion of the bump is dipped into a volume of conductive flowable material, with some of the flowable material remaining over the bump. The remaining flowable material over the bump is solidified and includes an outermost surface the entirety of which is outwardly exposed. In another implementation, the outermost surface include an uppermost generally planar surface away from the substrate. The solidified flowable material together with the conductive material of the bump provide a bump assembly having a height which is greater than the height of the original bump. The increased height is achieved without meaningfully increasing a width dimension of the bump proximate the substrate.

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IBM Technical Disclosure Bulletin "Encapsulated solder for Chip Mounting" vol. 32 No. 10B Mar. 1990, pp 480.
Ken Gilleo, "Flip or Flop?", Technical Articles of Alpha Metals, Inc., Dec. 1996.
Ken Gilleo et al., "Flip Chip 1, 2, 3: Bump, Bond, Fill", Alpha Metals, Inc., Jul. 1996.

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