Methods and apparatus for etching a conductive layer to improve

Semiconductor device manufacturing: process – Chemical etching – Vapor phase etching

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438713, 438714, 438720, 438742, 216 67, 257775, H01L 2100

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058496416

ABSTRACT:
A method in a substrate processing chamber for forming a conductive feature by etching through a conductive layer disposed above a semiconductor substrate. The method includes etching at least partially through the conductive layer using a first etch recipe to form a top portion of the conductive feature. The method further includes thereafter etching at least partially through a remaining thickness of the conductive layer using a second etch recipe different from the first etch recipe to form a bottom portion of the conductive feature. The bottom portion is disposed below the top portion. The second etch recipe is configured to yield a sloped etch foot in the bottom portion of the conductive feature.

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