Methods and apparatus for coating gas turbine engines

Fluid reaction surfaces (i.e. – impellers) – Specific blade structure – Coating – specific composition or characteristic

Reexamination Certificate

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C416S24100B

Reexamination Certificate

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08007246

ABSTRACT:
A method of fabricating a component for a gas turbine engine is provided. The method includes applying a bond coat to at least a portion of the component, applying a dense vertically cracked (DVC) thermal barrier coating to at least a portion of the bond coat using a spray mechanism positioned a first distance from the component, and overlying at least a portion of the DVC thermal barrier coating with a soft coat thermal barrier coating using a spray mechanism that is positioned a second distance away from the component, wherein the second distance is greater than the first distance to facilitate adherence of the soft coating thermal barrier coating to the DVC thermal barrier coating.

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